Jaguar 2000-06

Removal & Installation

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  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Supercharger drive belt, if equipped
     
    Accessory drive belt
     
    Water pump pulley
     
    Water pump

    Click image to see an enlarged view

    Fig. Water rail and thermostat-V8

     

  6.  

To install:

  1. Install or connect the following:

    Water pump using a new gasket and O-ring. Tighten the bolts to 96-108 inch lbs. (11-13 Nm).
     
    Water pump pulley. Tighten the bolts to 84-120 inch lbs. (10-14 Nm).
     
    Accessory drive belt
     
    Supercharger drive belt, if equipped
     
    Negative battery cable
     

  2.  
  3. Fill the cooling system.
  4.  
  5. Run the engine and check for leaks
  6.  

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Supercharger drive belt, if equipped
     
    Accessory drive belt
     
    Water pump pulley
     
    Water pump

    Click image to see an enlarged view

    Fig. Water rail and thermostat-V8

     

  6.  

To install:

  1. Install or connect the following:

    Water pump using a new gasket and O-ring. Tighten the bolts to 96-108 inch lbs. (11-13 Nm) for 2002 models; 72 inch lbs. (8 Nm), plus 90 degrees, for 2003-06 models.
     
    Water pump pulley. Tighten the bolts to 84-120 inch lbs. (10-14 Nm) for 2002 models; 96 inch lbs. (10 Nm) for 2003-06 models.
     
    Accessory drive belt
     
    Supercharger drive belt, if equipped
     
    Negative battery cable
     

  2.  
  3. Fill the cooling system.
  4.  
  5. Run the engine and check for leaks
  6.  

3.0L Engine



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Accessory drive belt
     
    Upper shield
     
    Throttle body
     
    Coolant hoses
     
    Upper radiator mounting bracket
     
    Intake manifold support bracket
     
    Water pump
     

  6.  

To install:

  1. Install or connect the following:

    Water pump using a new gasket and O-ring. Tighten the bolts to 18 ft. lbs. (25 Nm).
     
    Intake manifold support bracket
     
    Upper radiator mounting bracket
     
    Coolant hoses
     
    Throttle body
     
    Upper shield
     
    Accessory drive belt
     
    Negative battery cable
     

  2.  
  3. Fill the cooling system.
  4.  
  5. Run the engine and check for leaks.
  6.  

2.5L And 3.0L Engines



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Accessory drive belt
     
    Left side valve cover
     
    Coolant hoses
     
    Water pump pulley
     
    Water pump
     

  6.  

To install:

  1. Install or connect the following:

    Water pump using a new gasket and O-ring. Tighten the bolts to 96-108 inch lbs. (11-13 Nm).
     
    Water pump pulley. Tighten the bolts to 84-120 inch lbs. (10-14 Nm).
     
    Coolant hoses
     
    Left side valve cover
     
    Accessory drive belt
     
    Negative battery cable
     

  2.  
  3. Fill the cooling system.
  4.  
  5. Run the engine and check for leaks
  6.  

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Accessory drive belt
     
    Left side valve cover
     
    Coolant hoses
     
    Water pump pulley
     
    Water pump
     

  6.  

To install:

  1. Install or connect the following:

    Water pump using a new gasket and O-ring. Tighten the bolts to 84 inch lbs. (10 Nm).
     
    Water pump pulley. Tighten the bolts to 96 inch lbs. (11 Nm).
     
    Coolant hoses
     
    Left side valve cover
     
    Accessory drive belt
     
    Negative battery cable
     

  2.  
  3. Fill the cooling system.
  4.  
  5. Run the engine and check for leaks
  6.  

4.0L & 4.2L Engines





Click image to see an enlarged view

Fig. Exploded view of the water pump mounting and related components

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Supercharger drive belt, if equipped
     
    Accessory drive belt
     
    Thermostat housing, if necessary
     
    Water pump pulley
     
    Water pump
     

  6.  

To install:

  1. Install or connect the following:

    Water pump using a new gasket and O-ring. Tighten the bolts to 18 ft. lbs. (25 Nm) for the 4.0L; 72 inch lbs. (8 Nm), plus 90 degrees, for the 4.2L.
     
    Water pump pulley. Tighten the bolts to 11 ft. lbs. (14 Nm) for the 4.0L; 96 inch lbs. (10 Nm) for the 4.2L.
     
    Accessory drive belt
     
    Negative battery cable
     

  2.  
  3. Fill the cooling system.
  4.  
  5. Start the engine and check for leaks.
  6.  

 
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