Jeep Wagoneer/Commando/Cherokee 1984-1998

Turbocharger

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Removal & Installation



See Figures 1 and 2

This procedure applies to the 2.1L diesel engine only.

  1. Disconnect the negative battery cable.
  2.  
  3. Remove all the necessary components in order to gain access to the turbocharger retaining bolts.
  4.  



Click image to see an enlarged view

Fig. Fig. 1: Turbocharger oil supply (A) and return (B) lines



Click image to see an enlarged view

Fig. Fig. 2: Turbocharger mounting bolts (C)

  1. Disconnect the exhaust pipe flange. Remove the oil supply pipe. Remove the oil return hose.
  2.  
  3. Remove the turbocharger retaining bolts. Remove the turbocharger from the vehicle.
  4.  

To install:
  1. Position the turbocharger on the manifold.
  2.  
  3. Install the turbocharger retaining bolts. Tighten the bolts to 31 ft. Ibs. (42 Nm).
  4.  
  5. Install the oil return hose.
  6.  
  7. Install the oil supply pipe.
  8.  
  9. Connect the exhaust pipe flange.
  10.  
  11. Install any removed components.
  12.  
  13. Connect the negative battery cable.
  14.  

 
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