Jeep Wrangler/YJ 1987-1995 Repair Guide

EGR Tube

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See Figures 1, 2 and 3

REMOVAL & INSTALLATION



  1. Remove EGR tube to exhaust manifold bolts.
  2.  
  3. Unscrew the EGR tube line nut at intake manifold. Remove EGR tube.
  4.  
  5. Install the EGR tube using a new gasket. Tighten the line nut to 30 ft. lbs. (41 Nm) and the exhaust manifold bolts to 14 ft. lbs. (19 Nm).
  6.  



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Fig. Fig. 1: EGR valve location -- 1987-90 with the 4.2L engine



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Fig. Fig. 2: EGR tube removal -- 1987-90 with the 2.5L engine



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Fig. Fig. 3: EGR tube mounting -- 1987-90 with the 4.2L engine

 
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