Jeep Wrangler/YJ 1987-1995 Repair Guide

Door Glass

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REMOVAL & INSTALLATION



Full Metal Door

See Figures 1, 2 and 3



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Fig. Fig. 1: Regulator arm guide installation



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Fig. Fig. 2: Door internal components



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Fig. Fig. 3: Door waterdam

  1. Remove the interior door trim panel and waterdam as outlined earlier in this section.
  2.  
  3. Remove the window glass down stop bumper.
  4.  
  5. Remove the screws that attach the regulator arm guide to the window glass, then remove the screws, bushings, nuts and guide from the glass.
  6.  
  7. Lower the window glass to the bottom of the door.
  8.  
  9. Remove the division channel upper attaching screw and the lower adjustment screw. Remove the front 3 inches (76mm) of the window glass weatherstrip seal from the door upper frame.
  10.  
  11. Separate the division channel from the front window glass rubber seal, then pull the division channel up and in toward the inside of the vehicle.
  12.  
  13. Raise and tilt the window glass toward the hinge side of the door and disengage it from the rear channel.
  14.  
  15. Pull the window glass up and out of the door.
  16.  

To install:
  1. Insert the glass into the door with the front tilted down, while engaging the front and rear channels.
  2.  
  3. Slide the window glass downward to the bottom of the door panel.
  4.  
  5. Lower the division channel into the door and position the glass in the channel.
  6.  
  7. Install the weatherstripping seal in the upper door frame and install the upper attaching screw and the lower adjustment screw.
  8.  
  9. Slide the guide on the regulator arm and position the guide on the glass. Install the retaining nuts, bushings and screws.
  10.  
  11. Install the glass down-stop bumper.
  12.  
  13. Make sure that the window works properly.
  14.  
  15. Install the waterdam and trim panel.
  16.  

 
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