Kia Amanti 2004-06

Removal & Installation

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  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Relieve the fuel system pressure. Gain access to the service cover located in the trunk.

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    Fig. Service cover in trunk compartment



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    Fig. Fuel pump connector and hoses

  4.  
  5. Disconnect the fuel pump electrical connector.
  6.  
  7. Start the engine and wait until the fuel in the fuel line is exhausted.
  8.  
  9. After the engine stalls, turn the ignition switch to the OFF position and disconnect the negative (-) terminal from the battery.
    NOTE
    Be sure to reduce the fuel pressure before disconnecting the fuel feed hose, otherwise fuel may spill out.

  10.  
  11. Disconnect the fuel supply and return hoses from the top of the fuel pump assembly.
  12.  
  13. Remove the 6 mounting bolts and remove the fuel pump assembly from the fuel tank.
  14.  
  15. Check for unrestricted movement of the fuel level sending unit (fuel tank sender).
  16.  
  17. Replace unit if faulty.

    Click image to see an enlarged view

    Fig. Fuel pump assembly

  18.  

To install:

  1. Installation is the reverse of removal.
  2.  
  3. Fill the tank with fuel and check for proper fuel pump operation as well as fuel level accuracy.
  4.  

 
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