Kia Sportage 1998-02

Crankshaft Pulley

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Disconnect the negative battery cable
  4.  
  5. Properly relieve the fuel system pressure.
  6.  
  7. Remove the alternator drive belt.
  8.  
  9. Remove the fresh air duct from the top of the radiator.
  10.  
  11. Remove the upper radiator hose.
  12.  
  13. Remove the 4 attaching nuts to the clutch fan.
  14.  
  15. Remove the 5 fan shroud bolts. Remove the fan and shroud as an assembly.
  16.  
  17. Remove the 4 splash guard mounting bolts and the splash guard.
  18.  
  19. Loosen the lock bolts and loosen the air conditioning drive belt.
  20.  
  21. Loosen the power steering lock and mounting bolt. Remove the power steering belt.
  22.  
  23. Remove the six crankshaft pulley mounting bolts and remove the pulley.
  24.  

To install:

  1. Install the crankshaft pulley and tighten mounting bolts 11 ft. lbs. (15 Nm).
  2.  
  3. Install and adjust the air conditioning and power steering drive belts.
  4.  
  5. Install the splash guard.
  6.  
  7. Install and tighten the alternator belt.
  8.  
  9. Install the upper radiator hose.
  10.  
  11. Install the fan and shroud as an assembly.
  12.  
  13. Install the 4 attaching nuts to the clutch fan.
  14.  
  15. Install the 5 fan shroud bolts.
  16.  
  17. Install the fresh air duct to the top of the radiator.
  18.  
  19. Properly fill the cooling system.
  20.  
  21. Connect the negative battery cable.
  22.  
  23. Start the engine and check for leaks.
  24.  
  25. Road test the vehicle.

    Click image to see an enlarged view

    Fig. Crankshaft pulley mounting bolt locations - 2.0L (VIN 3) Engine

  26.  

 
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