Kia Sportage 1998-02

Halfshafts

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Both front wheels
     
    Six free wheel hub bolts and remove the hub
     
    Snapring and spacer from the hub
     
    Carefully remove the fixed cam assembly

    Click image to see an enlarged view

    Fig. Removing the 4WD fixed cam assembly

     
    Caliper from the brake rotor
     
    Upper control arm link lockbolt, spring washer and nut
     
    Tie rod end from the steering knuckle
     
    Loosen the drop link lower locknut
     
    Loosen the four upper drop link locknuts
     
    Spread open the drop link fork with a rubber mallet
     
    Matchmark the halfshaft and differential.
     
    Carefully pry the halfshaft from the differential
     
    Halfshaft
     

  4.  

To install:

  1. Install or connect the following:

    Halfshaft with the matchmarks aligned with the differential
     
    Torque the upper and lower drop link nuts to 36 ft. lbs. (49 Nm)
     
    Tie rod end to the steering knuckle. Torque the locknut to 27 ft. lbs. (36 Nm) and install a new cotter pin
     
    Upper control arm link lockbolt, spring washer and nut. Torque the bolt to 36 ft. lbs. (49 Nm).
     
    Fixed cam assembly
     
    Snapring and spacer in the hub
     
    Wheel hub and the six free wheel hub bolts. Torque the bolts in two passes, 14 ft. lbs. (17 Nm), then to 23 ft. lbs. (31 Nm)
     
    Front wheel assemblies
     
    Negative battery cable
     

  2.  

 
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