Kia Sportage 2005-06



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Fig. Clutch pedal clevis pin and pedal height measurement points

  1. Before servicing the vehicle, refer to the Precautions Section.
  3. Measure the clutch pedal height (from the face of the pedal pad to the floorboard) and the distance between inner pad and clutch pedal. Standard values:

    A: 252 ± 2 mm (9.84-10.00 in.)
    B: 189.5 mm (7.46 in.) 

  5. If the clutch pedal height and distance is not within the standard value range, adjust as follows:
    1. Turn and adjust the bolt, then secure by tightening the lock nut. 
      After the adjustment, tighten the bolt until it reaches the pedal stopper, and then tighten the lock nut. 

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      Fig. Pedal height or clevis pin adjustment

    3. Turn the push rod to agree with the standard value and then secure the push rod with the lock nut. 
      When adjusting the clutch pedal height or the clutch pedal clevis pin play, be careful not to push the push rod toward the master cylinder. 


  7. After completing the adjustments, check that the clutch pedal free play (measured at the face of the pedal pad) is within the standard value ranges. Standard value: (C) 6-13mm (0.24-0.52 in.).

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    Fig. Final free-play adjustment

  9. If the clutch pedal free play and the distance between the clutch pedal and the floor board when the clutch is disengaged, do not meet with the standard values, it may be the result of either air in the hydraulic system or a faulty the clutch master cylinder. Bleed the air or disassemble and inspect the master cylinder or clutch.