Land Rover 2000-05

Brake Pads

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Removal & Installation




CAUTION
Dust and dirt accumulating on brake parts during normal use may contain asbestos fibers from production or aftermarket brake linings. Breathing excessive concentrations of asbestos fibers can cause serious bodily harm. Exercise care when servicing brake parts. Do not sand or grind brake lining unless equipment used is designed to contain the dust residue. Do not clean brake parts with compressed air or by dry brushing. Cleaning should be done by dampening the brake components with a fine mist of water, then wiping the brake components clean with a dampened cloth. Dispose of cloth and all residue containing asbestos fibers in an impermeable container with the appropriate label. Follow practices prescribed by the Occupational Safety and Health Administration (OSHA) and the Environmental Protection Agency (EPA) for the handling, processing, and disposing of dust or debris that may contain asbestos fibers.

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove the front wheels.
  4.  
  5. Remove the lower guide pin bolt and rotate the caliper upward.
  6.  
  7. Remove the brake pads and retainers from the caliper brackets.
  8.  

To install:

  1. Compress the caliper piston into the bore.
  2.  
  3. Install the pad retainers to the caliper bracket.
  4.  
  5. Fit the pads into the caliper bracket.
    NOTE
    The leading edge of the pads have a chamfer on them. The pads must be correctly installed to the inside and outside of the caliper. The pads are not interchangeable.



    Click image to see an enlarged view

    Fig. Front brake pad orientation-Freelander (2000-04)

  6.  
  7. Lower the caliper over the pads and bracket.
  8.  
  9. Ensure the flats on the guide pins locate with the lugs on the caliper housing.
  10.  
  11. Tighten the caliper mounting bolts to 20 ft. lbs. (27 Nm).
  12.  
  13. Install the wheels.
  14.  
  15. Depress the brake pedal several times to set the pad-to-disc clearance.
  16.  
  17. Check the brake fluid level.
  18.  


CAUTION
Dust and dirt accumulating on brake parts during normal use may contain asbestos fibers from production or aftermarket brake linings. Breathing excessive concentrations of asbestos fibers can cause serious bodily harm. Exercise care when servicing brake parts. Do not sand or grind brake lining unless equipment used is designed to contain the dust residue. Do not clean brake parts with compressed air or by dry brushing. Cleaning should be done by dampening the brake components with a fine mist of water, then wiping the brake components clean with a dampened cloth. Dispose of cloth and all residue containing asbestos fibers in an impermeable container with the appropriate label. Follow practices prescribed by the Occupational Safety and Health Administration (OSHA) and the Environmental Protection Agency (EPA) for the handling, processing, and disposing of dust or debris that may contain asbestos fibers.

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove the wheels.
  4.  
  5. Remove the lower guide pin bolt and rotate the caliper upward.
  6.  
  7. Remove the brake pads from the caliper. The shims are part of the pads.
  8.  

To install:

  1. Compress the caliper piston into the bore.
  2.  
  3. Fit the pads into the caliper bracket with the chamfer toward the leading edge of the rotor.
  4.  
  5. Lower the caliper over the pads.
  6.  
  7. Ensure the flats on the guide pins locate with the lugs on the caliper housing.
  8.  
  9. Tighten the caliper mounting bolts to 22 ft. lbs. (30 Nm).
  10.  
  11. Install the wheels.
  12.  
  13. Depress the brake pedal several times to set the pad-to-disc clearance.
  14.  
  15. Check the brake fluid level.
  16.  


CAUTION
Dust and dirt accumulating on brake parts during normal use may contain asbestos fibers from production or aftermarket brake linings. Breathing excessive concentrations of asbestos fibers can cause serious bodily harm. Exercise care when servicing brake parts. Do not sand or grind brake lining unless equipment used is designed to contain the dust residue. Do not clean brake parts with compressed air or by dry brushing. Cleaning should be done by dampening the brake components with a fine mist of water, then wiping the brake components clean with a dampened cloth. Dispose of cloth and all residue containing asbestos fibers in an impermeable container with the appropriate label. Follow practices prescribed by the Occupational Safety and Health Administration (OSHA) and the Environmental Protection Agency (EPA) for the handling, processing, and disposing of dust or debris that may contain asbestos fibers.

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove the wheels.
  4.  
  5. On the left front, remove the pad wear sensor.
  6.  
  7. On the right rear, remove the pad wear sensor.
  8.  
  9. Remove the anti-rattle spring from the caliper housing.
  10.  
  11. Remove the 2 guide pin bolts and rotate the caliper upward.
  12.  
  13. Remove the brake pads from the caliper.
  14.  

To install:

  1. Compress the caliper piston into the bore.
  2.  
  3. Fit the pads into the caliper.
  4.  
  5. Install the caliper and tighten the mounting bolts to 24 ft. lbs. (33 Nm).
  6.  
  7. Install the anti-rattle springs.
  8.  
  9. Install the pad wear sensor.
  10.  
  11. Install the wheels.
  12.  
  13. Depress the brake pedal several times to set the pad-to-disc clearance.
  14.  
  15. Check the brake fluid level.
  16.  

 
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