Land Rover 2000-05

Fuel Injectors

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Removal & Installation



  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove or disconnect the following:
    NOTE
    It may be necessary to pry on the housing to break the seal. If so, use a small block of wood as a pry point between the manifold and ram housing. NEVER pry on the fuel rail!


    NOTE
    Advanced EVAPS vehicles have a threaded connector.



    Battery ground cable
     
    Fuel system pressure
     
    Throttle cable
     
    Cruise control cable
     
    Harness clip from the throttle linkage bracket
     
    Breather hose form the plenum
     
    IAC connector
     
    TPS connector
     
    Plenum chamber
     
    Purge hose
     
    Crankcase breather hose
     
    Pressure regulator vacuum hose
     
    Ram housing from the intake manifold
     



    The 8 injector plugs
     
    Fuel temperature sensor connection
     
    Fuel feed hose form the fuel rail
     
    Fuel return hose from the pressure regulator
     



    Fuel rail and ignition coil bracket from the manifold
     
    Coil bracket
     
    Fuel rail and injectors
     
    Injector retaining clips and injectors
     
    Two O-rings from each injector
     

  4.  

To install:

  1. Install or connect the following:

    New O-rings coated with silicone grease
     
    Injectors and clips on the rail
     
    Fuel rail and injectors on the manifold
     
    Ignition coil and bracket
     
    Return hose
     
    Fuel feed line. Torque the union to 12 ft. lbs. (16 Nm).
     
    All injector wiring
     
    Ram housing. Use Loctite 577, or equivalent, as a sealant. Torque the bolts to 18 ft. lbs. (24 Nm).
     
    All vacuum hoses
     
    All remaining wiring
     
    Plenum chamber. Use Loctite 577, or equivalent, as a sealant. Torque the bolts to 18 ft. lbs. (24 Nm).
     
    Coolant hoses
     
    All remaining hoses and wires
     
    Battery ground
     

  2.  

 
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