Lexus Car ES, IS, LS 1998-06

Camshaft (Cylinder Head) Cover

Print

Removal & Installation



2.5L (4gr-Fse) And 3.5L (2gr-Fse) Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable. Wait at least 90 seconds before performing any other work.
  4.  
  5. Remove the oil filler cap and gasket.
  6.  
  7. Remove spark plugs.
  8.  
  9. Remove the ventilation valve on top of the cylinder head cover.
  10.  
  11. Remove the 4 bolts and 4 camshaft position sensors.
  12.  
  13. Remove the 4 bolts and 4 camshaft timing oil control valves.

    Click image to see an enlarged view

    Fig. No. 2 oil pipe (right) shown, No. 1 oil pipe (left) similar-4GR-FSE and 2GR-FSE engines

  14.  
  15. Remove the No. 1 (left) and No. 2 (right) oil pipes as follows:


    1. Remove the oil check valve bolt, oil pipe union and oil pipe.
    2.  
    3. Remove the oil control valve filter (left or right) and gaskets.
    4.  

  16.  
  17. Remove the bank 1 cylinder head cover as follows:


    1. Remove the 14 bolts, head cover and gasket.
    2.  
    3. Remove the 3 gaskets.
    4.  

  18.  
  19. Remove the bank 2 cylinder head cover as follows:


    1. Remove the 2 bolts, and No. 2 engine hanger (AWD only).
    2.  
    3. Remove the 12 bolts, head cover and gasket.
      NOTE
      The baffle plate is located on the underside rear portion of the cover. Do not damage the baffle plate when removing the head cover.

    4.  
    5. Remove the 3 gaskets.
    6.  

  20.  

To install:

  1. Install the bank 1 cylinder head cover as follows:



    Click image to see an enlarged view

    Fig. Correct seal packing application (bank 1 shown, bank 2 similar)-4GR-FSE and 2GR-FSE engines


    1. Apply seal packing (part No. 08826-00080 or equivalent) to the cylinder head as shown in the illustration.
    2.  
    3. Remove any oil from the contact surface.
    4.  
    5. Install the cylinder head cover within 3 minutes after applying seal packing. Do not start the engine within 2 hours after installing.

      Click image to see an enlarged view

      Fig. Installation of 3 new gaskets (bank 1)-4GR-FSE and 2GR-FSE engines

    6.  
    7. Install 3 new gaskets as shown in the illustration.
    8.  
    9. Install a new gasket to the head cover.

      Click image to see an enlarged view

      Fig. Cylinder head bolt locations (bank 1)-4GR-FSE and 2GR-FSE engines

    10.  
    11. Install the cylinder head cover with the 14 bolts. Tighten the bolts (A) to 15 ft. lbs. (21 Nm), and tighten the remaining bolts (except A) to 7 ft. lbs. (10 Nm).
    12.  

  2.  
  3. Install the bank 2 cylinder head cover as follows:


    1. Apply seal packing (part No. 08826-00080 or equivalent) to the cylinder head as shown in the illustration.
    2.  
    3. Remove any oil from the contact surface.
    4.  
    5. Install the cylinder head cover within 3 minutes after applying seal packing. Do not start the engine within 2 hours after installing.

      Click image to see an enlarged view

      Fig. Installation of 3 new gaskets (bank 2)-4GR-FSE and 2GR-FSE engines

    6.  
    7. Install 3 new gaskets as shown in the illustration.
    8.  
    9. Install a new gasket to the head cover.

      Click image to see an enlarged view

      Fig. Cylinder head bolt locations (bank 2)-4GR-FSE and 2GR-FSE engines

    10.  
    11. Install the cylinder head cover with the 12 bolts. Tighten the bolts (A) to 15 ft. lbs. (21 Nm), and tighten the remaining bolts (except A) to 7 ft. lbs. (10 Nm).
    12.  
    13. For AWD models, install the engine hanger with the 2 bolts and tighten to 24 ft. lbs. (33 Nm).
    14.  

  4.  
  5. Install the No. 1 (left) and No. 2 (right) oil pipes as follows:


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter (left or right). Be careful not to touch the mesh when installing the oil control valve filter.
    2.  
    3. Install the oil control valve filter (left or right) to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the head cover side).
    4.  
    5. Install a new gasket and temporarily install the oil pipe (on the cylinder head side) with the oil check valve bolt.
    6.  
    7. Tighten the oil pipe union (on the head cover side) to 44 ft. lbs. (60 Nm).
    8.  
    9. Tighten the oil check valve bolt (on the cylinder head side) to 44 ft. lbs. (60 Nm).
      NOTE
      If the link that connects the gaskets is broken, remove the connecting link by using nippers or similar tools.

    10.  

  6.  
  7. Install the camshaft timing oil control valves.
  8.  
  9. Install the camshaft position sensors.
  10.  
  11. Install the ventilation valve on top of the cylinder head cover.
  12.  
  13. Install spark plugs.
  14.  
  15. Install the oil filler cap and gasket.
  16.  
  17. Connect the negative battery cable.
  18.  

3.0L (1mz-FE) Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable. Wait at least 90 seconds before performing any other work.
  4.  
  5. Drain the cooling system.
  6.  
  7. Remove the right front fender apron seal.
  8.  
  9. Remove the V-bank cover by removing the 3 nuts and disconnecting the 2 retaining clips
  10.  
  11. Remove the radiator hose inlet.
  12.  
  13. Remove the front suspension upper brace center.
  14.  
  15. Remove the air cleaner assembly with hose.
  16.  
  17. Remove the intake air surge tank (intake manifold top).
  18.  
  19. Remove the ignition coil assemblies.
  20.  
  21. Remove the left cylinder head cover as follows:



    Click image to see an enlarged view

    Fig. Disconnect the engine wire protector.-1MZ-FE and 3MZ-FE engines


    1. Using an E6 torx socket wrench, remove the 2 bolts, and disconnect the engine wire protector.
    2.  
    3. Remove the 9 bolts and cylinder head cover.
    4.  

  22.  
  23. Repeat the same procedure for the right cylinder head cover.
  24.  

To install:

  1. Install the right cylinder head cover as follows:



    Click image to see an enlarged view

    Fig. Correct seal packing application (right side shown, left side similar)-1MZ-FE and 3MZ-FE engines


    1. Apply seal packing (part No. 08826-00080 or equivalent) to the cylinder head as shown in the illustration.
    2.  
    3. Remove any oil from the contact surface.
    4.  
    5. Install the cylinder head cover within 3 minutes after applying seal packing. Do not start the engine within 2 hours after installing.
    6.  
    7. Install the cylinder head cover with the 9 bolts. Uniformly tighten the bolts, in several passes to 71 inch lbs. (8 Nm).
    8.  

  2.  
  3. Repeat the same procedure for the left cylinder head cover.
  4.  
  5. Install the ignition coil assemblies.
  6.  
  7. Install the intake air surge tank (intake manifold top).
  8.  
  9. Install the air cleaner assembly with hose.
  10.  
  11. Connect the vacuum hose.
  12.  
  13. Install the front suspension upper brace center. Torque to 59 ft. lbs. (80 Nm).
  14.  
  15. Install the radiator hose inlet.
  16.  
  17. Install the V-bank cover by engaging the 2 retaining clips and installing the 3 nuts.
  18.  
  19. Install the right front fender apron seal.
  20.  
  21. Refill the cooling system.
  22.  
  23. Connect the negative battery cable.
  24.  
  25. Check for any coolant leak.
  26.  

3.0L (2jz-Ge) Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable. Wait at least 90 seconds before performing any other work.
  4.  
  5. Remove the 4 nuts and engine cover.
  6.  
  7. Drain the cooling system.
  8.  
  9. Remove the intake air resonator.
  10.  
  11. Remove the throttle body and intake air connector assembly.
  12.  
  13. Using a 5mm hexagon wrench, remove the 4 bolts, oil filler cap, timing belt cover and gasket.
  14.  
  15. Remove the ignition coils and high-tension cord set assembly.
  16.  
  17. Remove spark plugs.
  18.  
  19. Disconnect the engine wire from the cylinder head covers.

    Click image to see an enlarged view

    Fig. No. 1 and No. 2 cylinder head cover nuts and bolts-2JZ-GE engine

  20.  
  21. Remove the No. 1 and No. 2 cylinder head covers as follows:


    1. Remove the 12 bolts and 4 nuts.
    2.  
    3. Using a torx socket (E5), remove the 4 stud bolts.
    4.  
    5. Remove the cylinder head covers and gaskets.
    6.  

  22.  

To install:

  1. Install the No. 1 and No. 2 cylinder head covers as follows:


    1. Remove the any old packing (FIPG) material.
    2.  
    3. Apply seal packing (part No. 08826-00080 or equivalent) to the cylinder head where the timing chain cover meets the head.
    4.  
    5. Install the gaskets to the cylinder head covers.
    6.  
    7. Install the cylinder head covers with the 12 bolts. Tighten the bolts to 75 inch lbs. (8.5 Nm).
    8.  
    9. Using a torx socket (E5), install the 4 stud bolts. Tighten the bolts to 75 inch lbs. (8.5 Nm).
    10.  
    11. Install the 4 nuts to the stud bolts. Tighten the nuts to 75 inch lbs. (8.5 Nm).
    12.  

  2.  
  3. Connect the engine wire to the cylinder head covers.
  4.  
  5. Install spark plugs.
  6.  
  7. Install the ignition coils and high-tension cord set assembly.
  8.  
  9. Install timing belt cover and gasket, oil filler cap and 4 bolts.
  10.  
  11. Install the throttle body and intake air connector assembly.
  12.  
  13. Install the intake air resonator.
  14.  
  15. Refill the cooling system.
  16.  
  17. Install the engine cover.
  18.  
  19. Connect the negative battery cable.
  20.  

3.3L (3mz-FE) Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable. Wait at least 90 seconds before performing any other work.
  4.  
  5. Drain the cooling system.
  6.  
  7. Remove the right front fender apron seal.
  8.  
  9. Remove the front suspension upper brace center.
  10.  
  11. Remove the V-bank cover by removing the 3 nuts up front and disconnecting the 2 retaining clips at the rear.
  12.  
  13. Remove the air cleaner cap sub-assembly.
  14.  
  15. Remove the emission control valve set as follows:



    Click image to see an enlarged view

    Fig. VSV connectors (a), and wire harness clamp (b) locations.-3MZ-FE engine


    1. Disconnect the 2 VSV connectors.
    2.  
    3. Remove the wire harness clamp.

      Click image to see an enlarged view

      Fig. Fuel vapor feed hose No. 1 (c), fuel vapor feed hose No. 2 (d), vacuum hoses (e), clamp (f), and emission control valve set mounting nuts (g)-3MZ-FE engine

    4.  
    5. Disconnect the fuel vapor feed hose No. 1.
    6.  
    7. Disconnect the fuel vapor feed hose No. 2.
    8.  
    9. Disconnect the 2 vacuum hoses.
    10.  
    11. Remove the clamp.
    12.  
    13. Remove the 2 nuts, then remove the emission control valve set.
    14.  

  16.  
  17. Remove the intake air surge tank (intake manifold top).
  18.  
  19. Remove the radiator hose inlet.
  20.  
  21. Remove the ignition coil assemblies.
  22.  
  23. Remove the left cylinder head cover as follows:


    1. Using an E6 torx socket wrench, remove the 2 bolts, and disconnect the engine wire protector.
    2.  
    3. Remove the 9 bolts and cylinder head cover.
    4.  

  24.  
  25. Remove the right cylinder head cover as follows:



    Click image to see an enlarged view

    Fig. Remove the wire harness clamps (a), and engine wire harness retaining nuts (b).-3MZ-FE engine


    1. Remove the 2 engine wire harness clamps.
    2.  
    3. Remove the 3 nuts, then disconnect the engine wire harness.
    4.  
    5. Remove the 9 bolts and cylinder head cover.
    6.  

  26.  

To install:

  1. Install the right cylinder head cover as follows:


    1. Apply seal packing (part No. 08826-00080 or equivalent) to the cylinder head as shown in the illustration.
    2.  
    3. Remove any oil from the contact surface.
    4.  
    5. Install the cylinder head cover within 3 minutes after applying seal packing. Do not start the engine within 2 hours after installing.
    6.  
    7. Install the cylinder head cover with the 9 bolts. Uniformly tighten the bolts, in several passes to 71 inch lbs. (8 Nm).
    8.  
    9. Install the engine wire harness with the 3 nuts. Tighten the nuts to 74 inch lbs. (8.4 Nm).
    10.  

  2.  
  3. Install the left cylinder head cover as follows:


    1. Apply seal packing (part No. 08826-00080 or equivalent) to the cylinder head as shown in the illustration.
    2.  
    3. Remove any oil from the contact surface.
    4.  
    5. Install the cylinder head cover within 3 minutes after applying seal packing. Do not start the engine within 2 hours after installing.
    6.  
    7. Install the cylinder head cover with the 9 bolts. Uniformly tighten the bolts, in several passes to 71 inch lbs. (8 Nm).
    8.  
    9. Install the engine wire harness with the 2 bolts. Tighten the bolts to 74 inch lbs. (8.4 Nm).
    10.  

  4.  
  5. Install the ignition coil assemblies.
  6.  
  7. Install the radiator hose inlet.
  8.  
  9. Install the intake air surge tank (intake manifold top).
  10.  
  11. Remove the emission control valve set as follows:


    1. Disconnect the 2 VSV connectors.
    2.  
    3. Remove the wire harness clamp.
    4.  
    5. Disconnect the fuel vapor feed hose No. 1.
    6.  
    7. Disconnect the fuel vapor feed hose No. 2.
    8.  
    9. Disconnect the 2 vacuum hoses.
    10.  
    11. Remove the clamp.
    12.  
    13. Remove the 2 nuts, then remove the emission control valve set.
    14.  

  12.  
  13. Install the air cleaner cap sub-assembly.
  14.  
  15. Install the V-bank cover.
  16.  
  17. Install the front suspension upper brace center.
  18.  
  19. Install the right front fender apron seal.
  20.  
  21. Refill the cooling system.
  22.  
  23. Connect the negative battery cable.
  24.  

4.0L (1uz-FE) Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable. Wait at least 90 seconds before performing any other work.
  4.  
  5. Drain engine coolant.
  6.  
  7. Remove battery clamp cover.
  8.  
  9. Remove air cleaner inlet.
  10.  
  11. Remove V-bank cover.
  12.  
  13. Remove air cleaner and intake air connector assembly.
  14.  
  15. Remove No. 3 timing belt covers.
  16.  
  17. Remove ignition coils.
  18.  
  19. Remove the 9 bolts, 9 seal washers and right cylinder head cover.
  20.  
  21. Remove the left cylinder head cover as follows:


    1. Remove the oil dipstick for the transmission.
    2.  
    3. Disconnect the PCV hose.
    4.  
    5. Disconnect the engine wire clamp from the wire bracket on the delivery pipe.
    6.  
    7. Remove the 9 bolts, 9 seal washers and cylinder head cover.

      Click image to see an enlarged view

      Fig. Cylinder head cover and mounting bolts-1UZ-FE engine

    8.  

  22.  

To install:

  1. Install the cylinder head covers as follows:


    1. Remove any old packing (FIPG) material.
    2.  
    3. Apply seal packing (part No. 08826-00080 or equivalent) to the cylinder heads where the timing cover meets the cylinder head.
    4.  
    5. Install the gasket to the cylinder head cover.
    6.  
    7. Install the seal washer to the bolt.
    8.  
    9. Install the cylinder head cover with the 9 bolts. Uniformly tighten the bolts in several passes to 53 inch lbs. (6 Nm). Install the 2 cylinder head covers.
    10.  

  2.  
  3. Install ignition coils.
  4.  
  5. Install No. 3 timing belt covers.
  6.  
  7. Install air cleaner and intake air connector assembly.
  8.  
  9. Refill engine coolant.
  10.  
  11. Start engine and check for leaks.
  12.  
  13. Check engine coolant level.
  14.  
  15. Install V-bank cover.
  16.  
  17. Install air cleaner inlet.
  18.  
  19. Install battery clamp cover.
  20.  
  21. Connect the negative battery cable.
  22.  

4.3L (3uz-FE) Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable. Wait at least 90 seconds before performing any other work.
  4.  
  5. Remove the V-bank cover.

    Click image to see an enlarged view

    Fig. Right cylinder head cover and mounting bolts-3UZ-FE engine

  6.  
  7. Remove the right cylinder head cover as follows:


    1. Remove the bolt, and disconnect the wire clamp bracket on the engine wire from the camshaft bearing cap.
    2.  
    3. Remove the EVAP from the cylinder head cover sub-assembly.
    4.  
    5. Remove the 9 bolts, 9 seal washers, cylinder head cover sub-assembly and gasket.

      Click image to see an enlarged view

      Fig. Left cylinder head cover and mounting bolts-3UZ-FE engine

    6.  

  8.  
  9. Remove the left cylinder head cover as follows:


    1. Disconnect the wire clamp from the wire bracket on the cylinder head cover.
    2.  
    3. Remove the EVAP from the cylinder head cover.
    4.  
    5. Remove the 9 bolts, 9 seal washers, cylinder head cover and gasket.
    6.  

  10.  

To install:

  1. Install the left and right cylinder head cover as follows:


    1. Install the gasket to the cylinder head cover.
    2.  
    3. Install the seal washer to the bolt.
    4.  
    5. Install the cylinder head cover with the 9 bolts. Uniformly tighten the bolts in several passes to 53 inch lbs. (6 Nm).
    6.  
    7. Install the hose bracket of the EVAP to the cylinder head cover.
    8.  
    9. Install the wire clamp to the bracket on the cylinder head cover.
    10.  

  2.  
  3. Install the V-bank cover.
  4.  
  5. Connect the negative battery cable.
  6.  

 
label.common.footer.alt.autozoneLogo