Lexus Car ES, IS, LS 1998-06

Removal & Installation 1

Print

1MZ-FE Engine



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery terminal
     
    Engine coolant
     
    Timing belt
     
    Right and left camshaft pulleys
     
    No. 2 idler pulley by removing the bolt
     
    3 clamps and engine wire from the rear timing belt cover
     
    6 bolts holding the rear timing belt cover to the engine block
     
    4 bolts and 2 nuts to the water pump
     
    Water pump
     
    All the old packing (sealant) and gasket material from the water pump and clean the mounting surfaces.
     
    All gasket material from the upper inner timing belt cover
     

  4.  


    Click image to see an enlarged view

    Fig. Water pump mounting bolts-3.0L (1MZ-FE) engine


To install:

  1. Check that the water pump turns smoothly. Also, check the air hole for coolant leakage.
  2.  
  3. Using a new gasket, apply liquid sealer to the gasket, water pump and engine block.
  4.  
  5. Install or connect the following:

    Gasket and pump to the engine and install the 4 bolts and 2 nuts. Tighten the nuts and bolts to 53 inch lbs. (6 Nm).
     
    Rear timing belt cover and tighten the 6 bolts to 74 inch lbs. (9 Nm)
     
    Engine wire with the 3 clamps to the rear timing belt cover
     
    No. 2 idler pulley with the bolt. Tighten the bolt to 32 ft. lbs. (43 Nm). After tightening the bolt, be sure the idler pulley moves smoothly.
     
    Right-hand camshaft pulley, with the flange sideoutward
     
    Left-hand camshaft pulley with the flange sideinward
     
    Timing belt
     
    Engine coolant
     
    Negative battery cable to the battery and start the engine.
     

  6.  

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove or disconnect the following:

    Negative battery terminal
     
    Engine coolant
     
    Timing belt
     
    Right and left camshaft pulleys
     
    No. 2 idler pulley by removing the bolt
     
    3 clamps and engine wire from the rear timing belt cover
     
    6 bolts holding the rear timing belt cover to the engine block
     
    4 bolts and 2 nuts to the water pump
     
    Water pump
     
    All the old packing (sealant) and gasket material from the water pump and clean the mounting surfaces.
     
    All gasket material from the upper inner timing belt cover

    Click image to see an enlarged view

    Fig. Water pump mounting bolts-3.0L (1MZ-FE) engine

     

  4.  

To install:

  1. Check that the water pump turns smoothly. Also, check the air hole for coolant leakage.
  2.  
  3. Using a new gasket, apply liquid sealer to the gasket, water pump and engine block.
  4.  
  5. Install or connect the following:

    Gasket and pump to the engine and install the 4 bolts and 2 nuts. Tighten the nuts and bolts to 53 inch lbs. (6 Nm).
     
    Rear timing belt cover and tighten the 6 bolts to 74 inch lbs. (9 Nm).
     
    Engine wire with the 3 clamps to the rear timing belt cover
     
    No. 2 idler pulley with the bolt. Tighten the bolt to 32 ft. lbs. (43 Nm). After tightening the bolt, be sure the idler pulley moves smoothly.
     
    Right-hand camshaft pulley, with the flange side outward . Be sure to align the knock pinhole on the camshaft pulley with the knock pin on the camshaft. Camshaft bolt to 65 ft. lbs. (88 Nm).
     
    Left-hand camshaft pulley with the flange side inward . Be sure to align the knock pin hole on the camshaft pulley with the knock pin on the camshaft. Camshaft bolt to 94 ft. lbs. (125 Nm).
     
    Timing belt
     
    Engine coolant
     
    Negative battery cable to the battery and start the engine.
     

  6.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery terminal
     
    Engine coolant
     
    Timing belt
     
    Right and left camshaft pulleys
     
    No. 2 idler pulley by removing the bolt
     
    3 clamps and engine wire from the rear timing belt cover
     
    6 bolts holding the rear timing belt cover to the engine block
     
    4 bolts and 2 nuts to the water pump
     
    Water pump
     
    All the old packing (sealant) and gasket material from the water pump and clean the mounting surfaces.
     
    All gasket material from the upper inner timing belt cover

    Click image to see an enlarged view

    Fig. Water pump mounting bolts-3.0L (1MZ-FE) engine

     

  4.  

To install:

  1. Check that the water pump turns smoothly. Also, check the air hole for coolant leakage.
  2.  
  3. Using a new gasket, apply liquid sealer to the gasket, water pump and engine block.
  4.  
  5. Install or connect the following:

    Gasket and pump to the engine and install the 4 bolts and 2 nuts. Tighten the nuts and bolts to 53 inch lbs. (6 Nm).
     
    Rear timing belt cover and tighten the 6 bolts to 74 inch lbs. (9 Nm)
     
    Engine wire with the 3 clamps to the rear timing belt cover
     
    No. 2 idler pulley with the bolt. Tighten the bolt to 32 ft. lbs. (43 Nm). After tightening the bolt, be sure the idler pulley moves smoothly.
     
    Right-hand camshaft pulley, with the flange side outward . Be sure to align the knock pinhole on the camshaft pulley with the knock pin on the camshaft. Camshaft bolt to 65 ft. lbs. (88 Nm).
     
    Left-hand camshaft pulley with the flange side inward . Be sure to align the knock pin hole on the camshaft pulley with the knock pin on the camshaft. Camshaft bolt to 94 ft. lbs. (125 Nm).
     
    Timing belt
     
    Engine coolant
     
    Negative battery cable to the battery and start the engine.
     

  6.  

1uz-FE & 3uz-FE Engines





Click image to see an enlarged view

Fig. Exploded view of the water pump mounting and related components-4.0L engine shown

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Drain the cooling system.
  6.  
  7. Remove or disconnect the following:

    Timing belt
     
    No. 2 idler pulley
     
    Throttle body
     
    Bypass hose(s) from the water inlet housing
     
    2 bolts holding the water inlet housing to water pump
     
    Water inlet housing and discard the gasket
     
    Mounting bolts, studs and the nut to the water pump
     
    Water pump by carefully prying between the pump and the cylinder block
     
    The old gasket and clean all mounting surfaces
     

  8.  

To install:

  1. Install new seal packing to the water pump groove and a new O-ring to the water bypass pipe end.

    Click image to see an enlarged view

    Fig. Apply silicone sealant to the water pump as shown-4.0L engine

  2.  
  3. Install or connect the following:

    Water pump to the water bypass pipe end
     
    Water pump and tighten the mounting bolts and nut to13 ft. lbs. (18 Nm).
     
    Sealant to the groove of the water inlet housing

    Click image to see an enlarged view

    Fig. Apply sealant to the water inlet housing as shown-4.0L engine

     
    A new O-ring to the water inlet housing
     
    Water inlet housing end into the water pump hole
     
    Water inlet and housing assembly with the 2 bolts. Alternately tighten the bolts to 13 ft. lbs. (18 Nm).
     
    Bypass hose(s) to the water inlet housing
     
    Throttle body. Tighten the mounting bolts to 13 ft. lbs. (18 Nm).
     
    No. 2 idler pulley
     
    Timing belt
     
    Coolant
     
    Negative battery cable
     

  4.  
  5. Fill the cooling system.
  6.  
  7. Start the engine and check for leaks.
  8.  

1UZ-FE & 3UZ-FE Engines (Except 2004 3UZ-FE Engine)





Click image to see an enlarged view

Fig. Exploded view of the water pump mounting and related components-4.0L engine shown

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Drain the cooling system.
  6.  
  7. Remove or disconnect the following:

    Timing belt
     
    No. 2 idler pulley
     
    Throttle body
     
    Bypass hose(s) from the water inlet housing
     
    2 bolts holding the water inlet housing to water pump
     
    Water inlet housing and discard the gasket
     
    Mounting bolts, studs and the nut to the water pump
     
    Water pump by carefully prying between the pump and the cylinder block
     
    The old gasket and clean all mounting surfaces
     

  8.  

To install:

  1. Install new seal packing to the water pump groove and a new O-ring to the water bypass pipe end.
  2.  
  3. Install or connect the following:

    Water pump to the water bypass pipe end
     
    Water pump and tighten the mounting bolts and nut to13 ft. lbs. (18 Nm)
     
    Sealant to the groove of the water inlet housing
     


    Click image to see an enlarged view

    Fig. Apply sealant to the water inlet housing as shown-4.0L engine

    A new O-ring to the water inlet housing
     
    Water inlet housing end into the water pump hole
     
    Water inlet and housing assembly with the 2 bolts. Alternately tighten the bolts to 13 ft. lbs. (18 Nm).
     
    Bypass hose(s) to the water inlet housing
     
    Throttle body. Tighten the mounting bolts to 13 ft. lbs. (18 Nm).
     
    No. 2 idler pulley
     
    Timing belt
     
    Coolant
     
    Negative battery cable
     

  4.  
  5. Fill the cooling system.
  6.  
  7. Start the engine and check for leaks.
  8.  


    Click image to see an enlarged view

    Fig. Apply silicone sealant to the water pump as shown-4.0L engine


1uz-FE Engine





Click image to see an enlarged view

Fig. Exploded view of the water pump mounting and related components-4.0L engine shown

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Drain the cooling system.
  6.  
  7. Remove or disconnect the following:

    Timing belt
     
    No. 2 idler pulley
     
    Throttle body
     
    Bypass hose(s) from the water inlet housing
     
    2 bolts holding the water inlet housing to water pump
     
    Water inlet housing and discard the gasket
     
    Mounting bolts, studs and the nut to the water pump
     
    Water pump by carefully prying between the pump and the cylinder block
     
    The old gasket and clean all mounting surfaces
     

  8.  

To install:

  1. Install new seal packing to the water pump groove and a new O-ring to the water bypass pipe end.

    Click image to see an enlarged view

    Fig. Apply silicone sealant to the water pump as shown-4.0L engine

  2.  
  3. Install or connect the following:

    Water pump to the water bypass pipe end
     
    Water pump and tighten the mounting bolts and nut to 13 ft. lbs. (18 Nm)
     
    Sealant to the groove of the water inlet housing

    Click image to see an enlarged view

    Fig. Apply sealant to the water inlet housing as shown-4.0L engine

     
    A new O-ring to the water inlet housing
     
    Water inlet housing end into the water pump hole
     
    Water inlet and housing assembly with the 2 bolts. Alternately tighten the bolts to 13 ft. lbs. (18 Nm).
     
    Bypass hose(s) to the water inlet housing
     
    Throttle body. Tighten the mounting bolts to 13 ft. lbs. (18 Nm).
     
    No. 2 idler pulley
     
    Timing belt
     
    Coolant
     
    Negative battery cable
     

  4.  
  5. Fill the cooling system.
  6.  
  7. Start the engine and check for leaks.
  8.  

2.5L And 4.0L Engines




NOTE
The 2.5L and 4.0L engines covered use a reverse rotation water pump. The letter R is stamped on the impeller to identify. Engines from previous years may be equipped with forward rotation water pumps. Installation of the wrong water pump will cause engine over heating.



Click image to see an enlarged view

Fig. Reverse rotation water pump-2.5L and 4.0L engines

  1. Before servicing the vehicle, please familiarize yourself with safety procedures.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:
    NOTE
    Some 4.0L engines are equipped with a fan clutch that threads directly on to the water pump shaft. This fan clutch is equipped with right-hand threads.


    NOTE
    Do not store the fan clutch assembly horizontally, silicone may leak into the bearing grease and cause contamination.


    NOTE
    One of the water pump bolts is longer than the others. Note the location for reassembly.



    Negative battery cable
     
    Electric cooling fan connector
     
    Accessory drive belt
     
    Engine cooling fan and pulley
     



    Water pump pulley
     
    Power steering pump
     
    Lower radiator hose from the water pump
     
    Heater hose
     
    Water pump and discard the gasket
     

  6.  

To install:

  1. Clean the mating surfaces of all gasket material.
  2.  
  3. Install or connect the following:

    Water pump using a new gasket. Torque the bolts to 17 ft. lbs. (23 Nm).
     
    Heater hose
     
    Lower radiator hose
     
    Water pump pulley. Torque the bolts to 20 ft. lbs. (27 Nm).
     
    Power steering pump
     
    Engine cooling fan and shroud. Torque the bolts to 31 inch lbs. (3 Nm).
     
    Accessory drive belt
     
    Electric cooling fan connector
     
    Negative battery cable
     

  4.  
  5. Fill and bleed the cooling system.
  6.  
  7. Start the engine, check for leaks and repair if necessary.
  8.  

2gr-Fse & 4gr-Fse Engines



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable. Wait at least 90 seconds before performing any work.
  4.  
  5. Drain the engine coolant.
  6.  
  7. Drain the engine oil.
  8.  
  9. Discharge refrigerant from A/C system.
  10.  
  11. Remove or disconnect the following:

    Cool air intake duct seal
     
    V-bank engine cover
     
    No. 1 inlet air cleaner
     

  12.  
  13. Loosen, but do not remove water pump pulley mounting bolts.
  14.  
  15. Remove or disconnect the following:
    NOTE
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.



    Serpentine drive belt
     
    Engine under cover
     
    Left rear engine under cover (2WD)
     
    Oil filter and mounting bracket assembly (AWD)
     
    No. 1 cooler refrigerant suction and discharge hoses
     



    A/C compressor and magnetic clutch
     
    Serpentine belt tensioner
     
    Radiator inlet and outlet hoses
     
    No. 1 engine cover
     
    Bolt, 2 retaining nuts and injector driver unit
     
    No. 2 engine cover
     
    Water pump pulley
     
    5 hoses from the water inlet housing
     
    Water inlet housing, gasket and O-ring
     
    No. 2 idler pulley
     
    16 bolts, water pump assembly and water pump gasket
     

  16.  

To install:

Click image to see an enlarged view

Fig. Water pump mounting bolts-2.5L (4GR-FSE), 3.0L (3GR-FSE) and 3.5L (2GR-FSE) engines

  1. Install a new water pump gasket and water pump assembly with the 16 mounting bolts and tighten as follows:
    NOTE
    Be sure to replace 2 bolts C with new ones or reuse them after applying adhesive 1344. Make sure that there is no oil on the threads of the A bolts.



    Bolt A: 15 ft. lbs. (21 Nm)
     
    Bolt B: 81 inch lbs. (9 Nm)
     
    Bolt C: 81 inch lbs. (9 Nm)
     

  2.  
  3. Install or connect the following:
    NOTE
    Be careful not to allow the O-ring to get caught between parts.



    No. 2 idler pulley, cover plate and bolt. Torque the bolt to 32 ft. lbs. (43 Nm).
     
    Water inlet housing, new gasket and O-ring. Torque the 4 mounting bolts to 7 ft. lbs. (10 Nm).
     



    5 hoses to the water inlet housing
     
    Water pump pulley with 4 bolts finger tight only
     
    No. 2 engine cover
     
    Injector driver unit
     
    No. 1 engine cover
     
    Inlet and outlet radiator hoses and new clamps
     
    Serpentine belt tensioner
     
    A/C compressor and magnetic clutch
     
    Oil filter and mounting bracket assembly (AWD)
     
    No. 1 cooler refrigerant suction and discharge hoses
     
    Serpentine drive belt
     
    Left rear engine under cover (2WD)
     
    Engine under cover
     
    No. 1 inlet air cleaner
     
    Negative battery cable
     
    V-bank engine cover
     
    Cool air intake duct seal
     

  4.  
  5. Torque the 4 water pump pulley bolts to 15 ft. lbs. (21 Nm)
  6.  
  7. Add engine oil and engine coolant.
  8.  
  9. Recharge the A/C system.
  10.  
  11. Start the engine, check for leaks and bleed the cooling system.
  12.  
  13. Recheck all fluid levels and add if necessary.
  14.  
  15. Road test the vehicle.
  16.  

2JZ-GE Engine



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable. Wait at least 90 seconds before performing any work.
  4.  
  5. Drain the engine coolant.
  6.  
  7. Remove or disconnect the following:

    Radiator assembly
     
    Air cleaner
     
    Mass Air Flow (MAF) meter
     
    Intake air connector pipe assembly
     
    Serpentine drive belt
     
    Water pump pulley
     
    Timing belt
     
    Idler pulley
     
    Water bypass outlet and the No. 1 water bypass pipe
     
    Water inlet and the thermostat
     
    Alternator (position aside)
     
    Bolt and engine wire bracket
     
    Bolt and clamp bracket for the Crankshaft Sensor (CKP) connector
     
    Nuts and the No. 2 water bypass pipe from the water pump
     
    6 bolts and the water pump and gasket
     
    Drain hose and the O-ring from the cylinder block
     

  8.  

To install:



Click image to see an enlarged view

Fig. Water pump mounting bolt locations-3.0L (2JZ-GE) engine



Click image to see an enlarged view

Fig. Be sure to use new O-rings when installing the water bypass pipe-3.0L (2JZ-GE) engine

  1. Install or connect the following:

    New O-ring to the cylinder block
     
    Drain hose
     
    New gasket to the water pump
     
    Water pump to the water bypass pipe. Do NOT install the nut yet.
     
    Water pump with the 2 bolts (A) and the 4 bolts (B)
     

  2.  


NOTE
Hand-tighten the bolts (A) first. Tighten all 6 bolts to 15 ft. lbs. (21 Nm).



2 nuts holding the No. 2 water bypass pipe to the water pump. Tighten the nuts to 15 ft. lbs. (21 Nm).
 
Clamp bracket for the CKP sensor connector
 
Engine wire bracket
 
Alternator
 
New O-rings to the No. 1 water bypass pipe.
 
New O-ring and the water bypass outlet with the 2 bolts and tighten them to 78 inch lbs. (9 Nm)
 
Thermostat and the water inlet
 
Idler pulley
 
Timing belt
 
Serpentine drive belt
 
Air cleaner, the MAF meter and the intake air connector pipe assembly
 
Radiator assembly
 
Negative battery cable
 
Coolant. Start the engine, check for leaks and bleed the cooling system.
 

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Disconnect the negative battery cable. Wait at least 90 seconds before performing any work.
  4.  
  5. Drain the engine coolant.
  6.  
  7. Remove or disconnect the following:

    Radiator assembly
     
    Air cleaner
     
    Mass Air Flow (MAF) meter
     
    Intake air connector pipe assembly
     
    Timing belt
     
    Idler pulley
     
    Water inlet and the thermostat
     
    2 bolts, the water bypass outlet and the No. 1 water bypass pipe
     
    3 O-rings from the water bypass outlet and the No. 1 water bypass pipe.
     
    Generator
     
    Bolt and engine wire bracket
     
    Bolt and clamp bracket for the Crankshaft Sensor (CKP) connector
     
    Nuts and the No. 2 water bypass pipe from the water pump
     
    6 bolts and the water pump and gasket
     
    Drain hose and the O-ring from the cylinder block
     

  8.  

To install:

Click image to see an enlarged view

Fig. Water pump mounting bolt locations-3.0L (2JZ-GE) engine



Click image to see an enlarged view

Fig. Be sure to use new O-rings when installing the water bypass pipe-3.0L (2JZ-GE) engine

  1. Install or connect the following:
    NOTE
    Hand-tighten the bolts (A) first. Tighten all 6 bolts to 15 ft. lbs. (21 Nm).



    New O-ring to the cylinder block
     
    Drain hose
     
    New gasket to the water pump
     
    Water pump to the water bypass pipe. Do not install the nut yet.
     
    Water pump with the 2 bolts (A) and the 4 bolts (B)
     



    2 nuts holding the No. 2 water bypass pipe to the water pump. Tighten the nuts to 15 ft. lbs. (21 Nm).
     
    Clamp bracket for the CKP sensor connector
     
    Engine wire bracket
     
    Generator
     
    O-rings to the No. 1 water bypass pipe.
     
    New O-ring and the water bypass outlet with the 2 bolts and tighten them to 78 inch lbs. (9 Nm).
     
    Thermostat and the water inlet
     
    Idler pulley
     
    Timing belt
     
    Air cleaner, the MAF meter and the intake air connector pipe assembly.
     
    Radiator assembly
     
    Negative battery cable
     
    Coolant. Start the engine, check for leaks and bleed the cooling system.
     

  2.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable. Wait at least 90 seconds before performing any work.
  4.  
  5. Drain the engine coolant.
  6.  
  7. Remove or disconnect the following:

    Radiator assembly
     
    Air cleaner
     
    Mass Air Flow (MAF) meter
     
    Intake air connector pipe assembly
     
    Serpentine drive belt
     
    Water pump pulley
     
    Timing belt
     
    Idler pulley
     
    Water bypass outlet and the No. 1 water bypass pipe
     
    Water inlet and the thermostat
     
    Alternator (position aside)
     
    Bolt and engine wire bracket
     
    Bolt and clamp bracket for the Crankshaft Sensor (CKP) connector
     
    Nuts and the No. 2 water bypass pipe from the water pump
     
    6 bolts and the water pump and gasket
     
    Drain hose and the O-ring from the cylinder block
     

  8.  

To install:

Click image to see an enlarged view

Fig. Water pump mounting bolt locations-3.0L (2JZ-GE) engine



Click image to see an enlarged view

Fig. Be sure to use new O-rings when installing the water bypass pipe-3.0L (2JZ-GE) engine

  1. Install or connect the following:
    NOTE
    Hand-tighten the bolts (A) first. Tighten all 6 bolts to 15 ft. lbs. (21 Nm).



    New O-ring to the cylinder block
     
    Drain hose
     
    New gasket to the water pump
     
    Water pump to the water bypass pipe. Do NOT install the nut yet.
     
    Water pump with the 2 bolts (A) and the 4 bolts (B)
     



    2 nuts holding the No. 2 water bypass pipe to the water pump. Tighten the nuts to 15 ft. lbs. (21 Nm).
     
    Clamp bracket for the CKP sensor connector
     
    Engine wire bracket
     
    Alternator
     
    New O-rings to the No. 1 water bypass pipe.
     
    New O-ring and the water bypass outlet with the 2 bolts and tighten them to 78 inch lbs. (9 Nm)
     
    Thermostat and the water inlet
     
    Idler pulley
     
    Timing belt
     
    Serpentine drive belt
     
    Air cleaner, the MAF meter and the intake air connector pipe assembly
     
    Radiator assembly
     
    Negative battery cable
     
    Coolant. Start the engine, check for leaks and bleed the cooling system.
     

  2.  

3MZ-FE





Click image to see an enlarged view

Fig. Drive belt and mount locations-3.3L (3MZ-FE)



Click image to see an enlarged view

Fig. Timing cover and belt components-3.3L (3MZ-FE)



Click image to see an enlarged view

Fig. Camshaft pulleys, rear cover and pump components-3.3L (3MZ-FE)

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Drain the cooling system.
  6.  
  7. Remove or disconnect the following:

    RH front wheel
     
    RH fender apron seal
     
    A/C drive belt
     
    PS drive belt
     
    Engine stabilizer control rod
     
    RH engine stay
     
    Alternator bracket #2
     
    Crankshaft pulley
     
    Both timing belt covers
     
    RH engine mounting bracket
     
    Timing belt cover 1 and 2
     
    Timing belt, guide and idler pulley sub-assembly #1
     
    Camshaft timing pulleys and idler pulley sub-assembly #2
     
    Timing belt cover #3
     
    Water pump assembly
     

  8.  

To install:

  1. Install or connect the following:

    Water pump assembly with new gasket. Torque to 71 inch lbs. (8.0 Nm)
     
    Timing belt idler #1. Torque to 25 ft. lbs (24 Nm)
     
    Timing belt cover #3
     
    Camshaft timing pulleys
     
    Timing belt idler sub-assembly
     
    Timing belt, tensioner assembly and guide
     
    Engine mounting bracket
     
    Upper and lower timing belts covers
     
    Crankshaft pulley
     
    Alternator bracket
     
    Engine mounting stay
     
    Engine stabilizing control rod
     
    PS pump
     
    A/C drive belt
     
    Inspect drive belt tension
     
    Right front wheel
     
    Add coolant and check for leaks
     

  2.  



Click image to see an enlarged view

Fig. Drive belt and mount locations-3.3L (3MZ-FE)



Click image to see an enlarged view

Fig. Timing cover and belt components-3.3L (3MZ-FE)



Click image to see an enlarged view

Fig. Camshaft pulleys, rear cover and pump components-3.3L (3MZ-FE)

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Drain the cooling system.
  6.  
  7. Remove or disconnect the following:

    RH front wheel
     
    RH fender apron seal
     
    A/C drive belt
     
    PS drive belt
     
    Engine stabilizer control rod
     
    RH engine stay
     
    Alternator bracket #2
     
    Crankshaft pulley
     
    Both timing belt covers
     
    RH engine mounting bracket
     
    Timing belt cover 1 and 2
     
    Timing belt, guide and idler pulley sub-assembly #1
     
    Camshaft timing pulleys and idler pulley sub-assembly #2
     
    Timing belt cover #3
     
    Water pump assembly
     

  8.  

To install:

  1. Install or connect the following:

    Water pump assembly with new gasket. Torque to 71 inch lbs. (8.0 Nm)
     
    Timing belt idler #1. Torque to 25 ft. lbs (24 Nm)
     
    Timing belt cover #3
     
    Camshaft timing pulleys
     
    Timing belt idler sub-assembly
     
    Timing belt, tensioner assembly and guide
     
    Engine mounting bracket
     
    Upper and lower timing belts covers
     
    Crankshaft pulley
     
    Alternator bracket
     
    Engine mounting stay
     
    Engine stabilizing control rod
     
    PS pump
     
    A/C drive belt
     
    Inspect drive belt tension
     
    Right front wheel
     
    Add coolant and check for leaks
     

  2.  

3uz-FE Engine





Click image to see an enlarged view

Fig. Exploded view of water pump assembly-2004 (3UZ-FE) Engine

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable.
  4.  
  5. Drain the cooling system.
  6.  
  7. Remove or disconnect the following:

    Engine under cover
     
    Timing belt
     
    Water inlet housing
     
    Timing belt idler sub assembly
     
    Water pump
     

  8.  


    Click image to see an enlarged view

    Fig. Exploded view of water pump assembly-GS430


To install:

  1. Install or connect the following:

    New gasket, water pump with 5 bolts and 2 stud bolts and nuts. Tighten bolt to 15 ft lbs (21 Nm) and stud nuts to 13 ft. lbs (18 Nm)
     
    Water inlet housing with new O-ring and seal packing
     

  2.  


NOTE
If O-ring contacts engine oil it must be replaced



Timing belt idler sub assembly
 
Timing belt assembly
 
Radiator assembly
 
Engine coolant
 
Negative battery cable
 

  1. Check for coolant leaks
  2.  
  3. Initialize the power windows and seat control systems

    Engine under cover
     

  4.  



Click image to see an enlarged view

Fig. Exploded view of water pump assembly-3UZ-FE Engine

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable. Wait at least 90 seconds before performing any work.
  4.  
  5. Drain the cooling system.
  6.  
  7. Remove or disconnect the following:

    Engine under cover
     
    Timing belt
     
    Water inlet housing
     
    Timing belt idler sub assembly
     
    Water pump
     

  8.  

To install:

  1. Install or connect the following:
    NOTE
    If O-ring contacts engine oil it must be replaced



    New gasket, water pump with 5 bolts and 2 stud bolts and nuts. Tighten bolt to 15 ft lbs (21 Nm) and stud nuts to 13 ft. lbs (18 Nm)
     
    Water inlet housing with new O-ring and seal packing
     



    Timing belt idler sub assembly
     
    Timing belt assembly
     
    Radiator assembly
     
    Engine coolant
     
    Negative battery cable
     

  2.  
  3. Start the engine and check for leaks.
  4.  
  5. Initialize the power windows and seat control systems

    Engine under cover
     

  6.  

 
label.common.footer.alt.autozoneLogo