MINI 2002-05

Exhaust Manifold

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Exhaust system from manifold
     
    Both oxygen sensor connectors
     
    Heat shield
     
    Exhaust manifold bolts
     
    Exhaust manifold
     

  4.  

To install:

  1. Clean all mating faces.
  2.  
  3. Install new gaskets.
  4.  
  5. Position the exhaust manifold and torque retaining bolts to 18 ft. lbs. (24 Nm).
  6.  
  7. Install or connect the following:

    Heat shield; torque bolts to 10 ft. lbs. (13 Nm)
     
    Oxygen sensor connectors
     
    Exhaust system to manifold with new nuts; torque to 44 ft. lbs. (60 Nm)
     

  8.  

  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Remove or disconnect the following:

    Exhaust system from manifold
     
    Both oxygen sensor connectors
     
    Heat shield
     
    Exhaust manifold bolts
     
    Exhaust manifold
     

  4.  

To install:

  1. Clean all mating faces.
  2.  
  3. Install new gaskets.
  4.  
  5. Position the exhaust manifold and torque retaining bolts to 18 ft. lbs. (24 Nm).
  6.  
  7. Install or connect the following:

    Heat shield; torque bolts to 10 ft. lbs. (13 Nm)
     
    Oxygen sensor connectors
     
    Exhaust system to manifold with new nuts; torque to 44 ft. lbs. (60 Nm)
     

  8.  

 
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