MINI 2002-05

Supercharger

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Intercooler-to-intake manifold pipe
     
    Supercharger outlet pipe
     
    Auxiliary drive belt
     
    Slacken and push out the modular front end (MFE)
     
    Crush tubes
     

  4.  
  5. Drain the cooling system.
  6.  
  7. Remove or disconnect the following:

    Alternator
     
    Radiator hoses
     
    Dipstick and move aside
     
    Clamp from coolant pipe
     
    Supercharger retaining bolts
     
    Supercharger
     

  8.  

To install:

  1. Install new water pump sealing ring.
  2.  
  3. Install the supercharger (4) and torque the mounting M8 bolts to 17 ft. lbs. (25 Nm) and the M10 bolts to 33 ft. lbs. (45 Nm).
  4.  
  5. Install the coolant pipe clamp (2) and the dipstick (1).
  6.  
  7. Install or connect the following:

    Radiator hoses
     
    Supercharger intake pipe
     
    Alternator; torque mounting bolts to 17 ft. lbs. (25 Nm).
     
    Alternator connectors
     
    Crush tubes
     
    Modular front end
     
    Auxiliary drive belt
     
    Supercharger outlet pipe
     
    Intercooler-to-intake manifold pipe
     

  8.  
  9. Refill cooling system.
  10.  

  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Remove or disconnect the following:

    Intercooler-to-intake manifold pipe
     
    Supercharger outlet pipe
     
    Auxiliary drive belt
     
    Slacken and push out the modular front end (MFE)
     
    Crush tubes
     

  4.  
  5. Drain the cooling system.
  6.  
  7. Remove or disconnect the following:

    Alternator
     
    Radiator hoses
     
    Dipstick and move aside
     
    Clamp from coolant pipe
     
    Supercharger retaining bolts
     
    Supercharger
     

  8.  

To install:

  1. Install new water pump sealing ring.
  2.  
  3. Install the supercharger (4) and torque the mounting M8 bolts to 17 ft. lbs. (25 Nm) and the M10 bolts to 33 ft. lbs. (45 Nm).
  4.  
  5. Install the coolant pipe clamp (2) and the dipstick (1).
  6.  
  7. Install or connect the following:

    Radiator hoses
     
    Supercharger intake pipe
     
    Alternator; torque mounting bolts to 17 ft. lbs. (25 Nm).
     
    Alternator connectors
     
    Crush tubes
     
    Modular front end
     
    Auxiliary drive belt
     
    Supercharger outlet pipe
     
    Intercooler-to-intake manifold pipe
     

  8.  
  9. Refill cooling system.
  10.  

 
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