Malibu, Malibu MAXX 2006-2008

Removal & Installation

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  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove the fuel pump module assembly.
  4.  
  5. Release the fuel level sensor wiring harness from the molded-in tab on the pump module bowl.
  6.  
  7. Disconnect the fuel level sensor electrical connector from the pump module cover.
  8.  
  9. Depress the retaining tab on the sensor and begin to slide the level sensor away from the pump module.
  10.  
  11. Carefully slide the level sensor the rest of the way off of the pump module.

    Click image to see an enlarged view

    Fig. The removal and installation of the fuel level sensor-Malibu Maxx shown



    Click image to see an enlarged view

    Fig. The removal and installation of the fuel level sensor-Malibu Sedan shown

  12.  

To install:

  1. Carefully slide the fuel level sensor into the slots on the fuel pump module bowl. Secure the retaining tab on the sensor into the slot on the pump module bowl.
  2.  
  3. Connect the fuel level sensor electrical connector to the pump module cover.
  4.  
  5. Install the fuel level sensor wiring harness to the molded-in tab on the pump module bowl.
  6.  
  7. Install the fuel pump module assembly.
  8.  

 
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