Mazda 323/MX-3/626/MX-6/Millenia/Protégé 1990-1998 and Ford Probe 1993-1997

Power Steering Gear and Linkage

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REMOVAL & INSTALLATION



See Figure 1


CAUTION
Some models covered by this information may be equipped with a Supplemental Restraint System (SRS), which uses an air bag. Whenever working near any of the SRS components, such as the impact sensors, the air bag module, steering column and instrument panel, disable the SRS, as described in Chassis Electrical .

  1. Raise and safely support the vehicle. Disconnect the negative battery cable and remove the front wheels.
  2.  
  3. Remove the cotter pins from both steering tie rod ends and remove the nuts.
  4.  
  5. Use Mazda special tie rod press tool 49 0118 10C or equivalent and press the tie rod out of the knuckle arm.
  6.  



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Fig. Fig. 1: Exploded view of the power steering gear assembly

  1. Disconnect the pressure line and return pipe from the steering gear. Remove the set plate from the firewall.
  2.  
  3. Remove the fixing bolt from the steering shaft to steering gear pinion shaft and separate the shaft from the steering gear.
  4.  
  5. Disconnect the manual trans shifter linkage if necessary.
  6.  
  7. Remove the steering gear mounting nuts and remove the steering gear to the right of the vehicle.
  8.  

To install:
  1. Install the steering gear to the vehicle and install the mounting nuts/bolts. Tighten the nuts to 28-38 ft. lbs. (37-52Nm).
  2.  
  3. Connect the steering shaft to the steering gear pinion shaft. Tighten the bolt/nut to the specified torque.
  4.  
  5. Connect the manual trans shift linkage if disconnected. Install the set plate to the firewall.
  6.  
  7. Connect the pressure line and return hose to the steering gear.
  8.  
  9. Install the tie rod ends to the knuckle arm and tighten the nuts to 31-42 ft. lbs. (42-57Nm). Install the cotter pins.
  10.  
  11. Install the wheels to the vehicle, lower the vehicle and connect the negative battery cable. Bleed the power steering system and check the front end alignment.
  12.