Mazda Car 2002-04

Removal & Installation

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  1. Disconnect the negative battery cable.
  2.  
  3. Remove the screw, blower harness and actuator.
  4.  

To install:

  1. Installation is the reverse of removal.
  2.  

  1. Disconnect the negative battery cable.
  2.  
  3. Remove the front scuff plate.
  4.  
  5. Remove the front side trim.
  6.  
  7. Remove the decoration panel.
  8.  
  9. Remove the glove compartment.
  10.  
  11. Remove the actuator connector and actuator.
  12.  
  13. Installation is the reverse of removal.
  14.  

  1. Disconnect the negative battery cable.
  2.  
  3. Remove the glove compartment.
  4.  
  5. Remove the duct.
  6.  
  7. Remove the air intake actuator connector and actuator.
  8.  

To install:

  1. Installation is the reverse of removal.
  2.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Disconnect the negative battery cable.
    CAUTION
    After disconnecting the battery, wait for more than 1 minute for the SAS to deplete its stored energy.

  4.  
  5. Drain the cooling system into a clean container for reuse.
  6.  
  7. Disconnect the heater hoses from the heater core.
  8.  
  9. Discharge and recover the air conditioning system refrigerant.
  10.  
  11. Place the wheel in the straight-ahead position and turn the ignition switch to LOCK.
  12.  
  13. At the driver-s side, remove the SAS module and the steering wheel by removing or disconnecting the following:

    Cover clips at both sides of the steering wheel
     
    Steering wheel-to-SAS module bolts
     
    SAS module from the steering wheel and disconnect the electrical connector
     
    Steering wheel-to-column nut
     
    Steering wheel from the steering column using a suitable puller
     

  14.  
  15. At the passenger-s side, remove the SAS module by removing or disconnecting the following:

    Glove compartment and the glove compartment cover
     
    SAS module-to-dash bolts
     
    SAS module and disconnect the electrical connector
     

  16.  
  17. Remove the console by removing or disconnecting the following:

    Shift lever knob, if equipped with a manual transmission
     
    Console-s cover
     
    Console-to-chassis screws and console
     

  18.  
  19. Remove the combination switch by removing or disconnecting the following:

    Steering column cover
     
    Electrical connectors and remove the combination switch-to-steering column bolts and the combination switch
     

  20.  
  21. Remove the instrument cluster by:

    Meter hood
     
    Instrument cluster-to-dash panel screws
     
    Electrical connectors and remove the instrument cluster
     

  22.  
  23. Remove or disconnect the following:

    Lower panel
     
    Hood release cable installation nut
     
    Side wall trim
     
    -A- pillar trim at both sides
     
    Side panel
     
    Antenna connector
     
    Blower motor and heater unit electrical connectors, if equipped with the wire-type climate control unit
     
    Electrical connectors and the bolts
     
    Dashboard-to-chassis bolts
     
    Dashboard from the vehicle with the help of an assistant
     
    Passenger-s side lower panel
     
    Air intake wire from the climate control unit
     
    Air conditioning refrigerant lines from the evaporator and discard the O-rings
     
    Evaporator electrical connector(s)
     
    Evaporator housing
     
    Air mix actuator.

    Click image to see an enlarged view

    Fig. Exploded view of the SAS module and the steering wheel assembly-Protégé



    Click image to see an enlarged view

    Fig. Exploded view of the passenger-s side SAS module-Protégé



    Click image to see an enlarged view

    Fig. Exploded view of the steering column assembly-Protégé



    Click image to see an enlarged view

    Fig. Exploded view of the dashboard assembly-Protégé



    Click image to see an enlarged view

    Fig. View of the evaporator housing assembly-Protégé



    Click image to see an enlarged view

    Fig. Exploded view of the heater housing assembly-Protégé

     

  24.  

To install:

  1. Install or connect the following:

    Air mix actuator.
     
    Evaporator housing
     
    Evaporator electrical connector(s)
     
    Air conditioning refrigerant lines to the evaporator using new O-rings
     
    Air intake wire to the climate control unit
     
    Passenger-s side lower panel
     
    Dashboard to the vehicle with the help of an assistant
     
    Dashboard-to-chassis bolts
     
    Electrical connectors and the bolts
     
    Blower motor and heater unit electrical connectors, if equipped with the wire-type climate control unit
     
    Antenna connector
     
    Side panel
     
    A-pillar trim at both sides
     
    Side wall trim
     
    Hood release cable installation nut
     
    Lower panel
     

  2.  
  3. Install the instrument cluster by installing or connecting the following:

    Instrument cluster and connect the electrical connectors
     
    Instrument cluster-to-dash panel screws
     
    Meter hood
     

  4.  
  5. Install the combination switch by installing or connecting the following:

    Electrical connectors and install the combination switch-to-steering column bolts and the combination switch
     
    Steering column cover
     

  6.  
  7. Install the console by installing or connecting the following:

    Console and the console-to-chassis screws
     
    Console-s cover
     
    Shift lever knob, if equipped with a manual transmission
     

  8.  
  9. At the passenger-s side, install the SAS module by installing or connecting the following:

    SAS module and connect the electrical connector
     
    SAS module-to-dash bolts
     
    Glove compartment and the glove compartment cover
     

  10.  
  11. At the driver-s side, install the SAS module and the steering wheel by installing or connecting the following:

    Steering wheel-to-column nut
     
    SAS module from the steering wheel and connect the electrical connector
     
    Steering wheel-to-SAS module bolts
     
    Cover clips at both sides of the steering wheel
     

  12.  
  13. Connect the heater hoses to the heater core.
  14.  
  15. Refill the cooling system.
  16.  
  17. Connect the negative battery cable.
  18.  
  19. Evacuate, charge and leak test the air conditioning system.
  20.  
  21. Operate the engine to normal operating temperatures; then, check the climate control operation and check for leaks.
  22.  

  1. Disconnect the negative battery cable.
  2.  
  3. Remove the under cover, glove compartment and cover.
  4.  
  5. Remove the duct.
  6.  
  7. Remove the air intake actuator connector and actuator.
  8.  

To install:

  1. Installation is the reverse of removal.
  2.  

 
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