Mazda Car 2002-04

Removal & Installation

Print

  1. Disconnect the control cable from the control panel and the actuator.
  2.  
  3. Installation is the reverse of removal, please follow the adjustment procedures outlined for each cable below.
  4.  
  5. Adjust the air intake wire as follows:
    1. Set the REC/FRESH lever at REC.
    2.  
    3. Set the air intake link to REC in the direction of the arrow and insert a screwdriver into the set hole.
    4.  
    5. Connect the air intake wire to the air intake link.
    6.  
    7. Clamp the air intake wire to wire clamp.
    8.  
    9. Verify that the REC/FRESH lever moves its full stroke.

      Click image to see an enlarged view

      Fig. Adjusting the air intake wire-Miata

    10.  

  6.  
  7. Adjust the air mix wire as follows:
    1. Set the temperature control dial at MAX HOT.
    2.  
    3. Set the air mix link to MAX HOT in the direction of the arrow and insert a screwdriver into the set hole.
    4.  
    5. Connect the air mix wire to the air mix link.
    6.  
    7. Clamp the air mix wire to wire clamp.
    8.  
    9. Verify that the temperature control dial moves its full stroke.

      Click image to see an enlarged view

      Fig. Adjusting the air mix wire-Miata

    10.  

  8.  
  9. Adjust the airflow mode wire as follows:
    1. Set the airflow mode control dial at VENT.
    2.  
    3. Set the airflow mode link to VENT in the direction of the arrow and insert a screwdriver into the set hole.
    4.  
    5. Connect the airflow mode wire to the airflow mode link.
    6.  
    7. Clamp the airflow mode wire to wire clamp.
    8.  
    9. Verify that the airflow mode control dial moves its full stroke.

      Click image to see an enlarged view

      Fig. Adjusting the airflow mode wire-Miata

    10.  

  10.  

  1. Disconnect the control cable from the control panel and the actuator.
  2.  
  3. Installation is the reverse of removal, please follow the adjustment procedures outlined for each cable below.

    Click image to see an enlarged view

    Fig. Pass each wire through the following routes then connect to each unit-Protégé

  4.  
  5. Install the climate control unit to the center panel.
  6.  
  7. Pass each wire through the following routes then connect to each unit as illustrated.
  8.  
  9. Connect the climate control unit connectors.
  10.  
  11. Install the center panel.
  12.  
  13. Adjust the air mix wire as follows:
    1. Set the temperature control dial at MAX COLD.
    2.  
    3. Set the air mix link to MAX COLD in the direction of the arrow and insert a screwdriver into the set hole.
    4.  
    5. Connect the air mix wire to the air mix link.
    6.  
    7. Clamp the air mix wire to wire clamp.
    8.  
    9. Verify that the temperature control dial moves its full stroke.

      Click image to see an enlarged view

      Fig. Adjusting the air mix wire-Protégé

    10.  

  14.  
  15. Adjust the airflow mode wire as follows:
    1. Set the airflow mode control dial at defroster.
    2.  
    3. Set the airflow mode link to defroster in the direction of the arrow and insert a screwdriver into the set hole.
    4.  
    5. Connect the airflow mode wire to the airflow mode link.
    6.  
    7. Clamp the airflow mode wire to wire clamp.
    8.  
    9. Verify that the airflow mode control dial moves its full stroke.

      Click image to see an enlarged view

      Fig. Adjusting the airflow mode wire-Protégé

    10.  

  16.  
  17. Connect the negative battery cable.
  18.  

Refer to the manual control panel procedure in this manual for control cable removal, installation and adjustment.

 
label.common.footer.alt.autozoneLogo