Mazda Car 2002-04

Removal & Installation

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  1. Disconnect the negative battery cable.
  2.  
  3. Remove the transverse member on 2.5L engines.
  4.  
  5. Remove the flange nut.
  6.  
  7. Remove the adjusting bolt.
  8.  
  9. Remove the drive belt.
  10.  
  11. Remove the pressure switch connector.
  12.  
  13. Remove the pressure pipe.
  14.  
  15. Remove the return hose.
  16.  
  17. Remove the power steering pump and bracket.
  18.  

To install:

  1. Installation is the reverse of removal.

    Click image to see an enlarged view

    Fig. Exploded view of the power steering pump assembly-626 with 2.0L engine



    Click image to see an enlarged view

    Fig. Exploded view of the power steering pump assembly-626 with 2.5L engine

  2.  

  1. Disconnect the negative battery cable.
  2.  
  3. Remove the drive belt.
  4.  
  5. Remove the pressure switch connector.
  6.  
  7. Remove the pressure pipe.
  8.  
  9. Remove the return hose.
  10.  
  11. Remove the power steering pump and bracket.
  12.  

To install:

  1. Installation is the reverse of removal.

    Click image to see an enlarged view

    Fig. Exploded view of the power steering pump assembly-Miata

  2.  

  1. Disconnect the negative battery cable.
  2.  
  3. Remove the adjusting bolt.
  4.  
  5. Remove the drive belt.
  6.  
  7. Remove the power steering pump pulley nut and pulley.
  8.  
  9. Remove the hose bracket and pump bracket.
  10.  
  11. Remove the pressure switch connector.
  12.  
  13. Remove the pressure pipe.
  14.  
  15. Remove the return hose.
  16.  
  17. Remove the power steering pump and bracket.
  18.  

To install:

  1. Installation is the reverse of removal.

    Click image to see an enlarged view

    Fig. Exploded view of the power steering pump assembly-Millenia

  2.  

  1. Remove the under cover, splash shield and mudguard.
  2.  
  3. Remove the front bumper.
  4.  
  5. Remove the washer tank.
  6.  
  7. Unplug the electrical connector from the pump.
  8.  
  9. Disconnect the pressure pipe.
  10.  
  11. Remove the power steering fluid reserve tank.
  12.  
  13. Remove the electric power steering oil pump and bracket assembly.
  14.  
  15. Remove the bracket and disconnect to the return hose.
  16.  
  17. Remove the pump.
  18.  

To install:

  1. Installation is the reverse of removal, refer to the illustration for components location and torque values.

    Click image to see an enlarged view

    Fig. Exploded view of the power steering pump assembly-Mazda 3

  2.  

1.6L (Zm) Engine



  1. Disconnect the negative battery cable.
  2.  
  3. Remove the adjusting bolt.
  4.  
  5. Remove the drive belt.
  6.  
  7. Remove the pressure switch connector.
  8.  
  9. Remove the pressure pipe.
  10.  
  11. Remove the return hose.
  12.  
  13. Remove the bracket.
  14.  
  15. Remove the power steering pump and bracket.
  16.  

To install:

  1. Installation is the reverse of removal.

    Click image to see an enlarged view

    Fig. Exploded view of the power steering pump assembly-Protégé with 1.6L engine

  2.  

2.0L (Fs) Engine



  1. Disconnect the negative battery cable.
  2.  
  3. Remove the adjusting bolt.
  4.  
  5. Remove the drive belt.
  6.  
  7. Remove the pressure switch connector.
  8.  
  9. Remove the pressure pipe.
  10.  
  11. Remove the return hose.
  12.  
  13. Remove the power steering pump and bracket.
  14.  

To install:

  1. Installation is the reverse of removal.

    Click image to see an enlarged view

    Fig. Exploded view of the power steering pump assembly-Protégé with 2.0L engine

  2.  

2.3L (L3) Engine



  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Remove the drive belt.
  4.  
  5. Pressure switch connector.
  6.  
  7. Remove the pressure pipe.
  8.  
  9. Remove the return hose.
  10.  
  11. Remove the bolts and the power steering pump.
  12.  

To install:

  1. Installation is the reverse of removal, refer to the illustration for components location and torque values.

    Click image to see an enlarged view

    Fig. Exploded view of the power steering pump assembly-2.3L engine

  2.  

3.0L (Aj) Engine



  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Remove the right side splash shield
  4.  
  5. Remove the under cover.
  6.  
  7. Remove the front drive belt.
  8.  
  9. Remove the dipstick tube.
  10.  
  11. Remove the A/C compressor bolts.
  12.  
  13. Remove the left hand exhaust manifold.
  14.  
  15. Pressure switch connector.
  16.  
  17. Remove the pressure pipe.
  18.  
  19. Remove the return hose.
  20.  
  21. Remove the bolts and the power steering pump bracket.
  22.  
  23. Remove the bolts and the power steering pump.
  24.  

To install:

  1. Installation is the reverse of removal, refer to the illustration for components location and torque values.

    Click image to see an enlarged view

    Fig. Exploded view of the power steering pump assembly-3.0L engine

  2.  

 
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