Mazda MPV 1999-06

Overhaul

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Inner CV-Joint



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Axle halfshaft from the vehicle
     
    Inner CV-joint boot clamps
     
    Housing retainer clip
     
    CV-joint housing
     
    CV-joint balls and cage
     
    Snapring
     
    CV-joint inner race
     
    CV-joint boot
     

  4.  

To install:


NOTE
Use new snaprings, clips, and boot clamps for assembly.

  1. Install or connect the following:

    CV-joint boot
     
    CV-joint inner race
     
    Snapring
     
    CV-joint balls and cage
     
    CV-joint housing
     
    Housing retainer clip
     

  2.  
  3. Fill the CV-joint housing and boot with CV-joint grease and tighten the boot clamps.
  4.  
  5. Install the axle halfshaft.
  6.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Axle halfshaft from the vehicle
     
    Inner tri-pot joint boot clamps
     
    Tri-pot joint housing
     
    Snapring
     
    Tri-pot joint
     

  4.  

To install:


NOTE
Use new snaprings, clips, and boot clamps for assembly.

  1. Install or connect the following:

    Tri-pot joint
     
    Snapring
     
    Tri-pot joint housing
     

  2.  
  3. Fill the tri-pot joint housing and boot with grease and tighten the boot clamps.
  4.  
  5. Install the axle halfshaft.
  6.  

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove or disconnect the following:

    Axle halfshaft from the vehicle
     
    Inner CV-joint boot clamps
     
    Housing retainer clip
     
    CV-joint housing
     
    CV-joint balls and cage
     
    Snapring
     
    CV-joint inner race
     
    CV-joint boot
     

  4.  

To install:


NOTE
Use new snaprings, clips, and boot clamps for assembly.

  1. Install or connect the following:

    CV-joint boot
     
    CV-joint inner race
     
    Snapring
     
    CV-joint balls and cage
     
    CV-joint housing
     
    Housing retainer clip
     

  2.  
  3. Fill the CV-joint housing and boot with CV-joint grease and tighten the boot clamps.
  4.  
  5. Install the axle halfshaft.
  6.  

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove or disconnect the following:

    Axle halfshaft from the vehicle
     
    Inner tri-pot joint boot clamps
     
    Tri-pot joint housing
     
    Snapring
     
    Tri-pot joint
     

  4.  

To install:


NOTE
Use new snaprings, clips, and boot clamps for assembly.

  1. Install or connect the following:

    Tri-pot joint
     
    Snapring
     
    Tri-pot joint housing
     

  2.  
  3. Fill the tri-pot joint housing and boot with grease and tighten the boot clamps.
  4.  
  5. Install the axle halfshaft.
  6.  

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove or disconnect the following:

    Axle halfshaft from the vehicle
     
    Inner CV-joint boot clamps
     
    Housing retainer clip
     
    CV-joint housing
     
    CV-joint balls and cage
     
    Snapring
     
    CV-joint inner race
     
    CV-joint boot
     

  4.  

To install:


NOTE
Use new snaprings, clips, and boot clamps for assembly.

  1. Install or connect the following:

    CV-joint boot
     
    CV-joint inner race
     
    Snapring
     
    CV-joint balls and cage
     
    CV-joint housing
     
    Housing retainer clip
     

  2.  
  3. Fill the CV-joint housing and boot with CV-joint grease and tighten the boot clamps.
  4.  
  5. Install the axle halfshaft.
  6.  

Tripod Joint
  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove or disconnect the following:

    Axle halfshaft from the vehicle
     
    Inner tri-pot joint boot clamps
     
    Tri-pot joint housing
     
    Snapring
     
    Tri-pot joint
     

  4.  

To install:


NOTE
Use new snaprings, clips, and boot clamps for assembly.

  1. Install or connect the following:

    Tri-pot joint
     
    Snapring
     
    Tri-pot joint housing
     

  2.  
  3. Fill the tri-pot joint housing and boot with grease and tighten the boot clamps.
  4.  
  5. Install the axle halfshaft.
  6.  

Outer CV-Joint



The outer CV-joint is serviced with the axle halfshaft as an assembly. The outer CV-joint boot may be serviced by removing the inner joint.

The outer CV-joint is serviced with the axle halfshaft as an assembly. The outer CV-joint boot may be serviced by removing the inner joint.

 
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