Mazda MPV 1999-06

Brake Caliper

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Wheel assembly
     
    Banjo bolt and disconnect the brake hose from the caliper. Plug the hose to prevent fluid leakage.
     
    Caliper mounting bolt and pivot the caliper about the mounting pin and off the brake rotor
     
    Caliper from the pin
     

  4.  
  5. Installation is the reverse of the removal procedure. Lubricate the caliper mounting bolts or bolt and pin prior to installation.
  6.  
  7. Tighten the caliper mounting bolt(s) to 61-69 ft. lbs. (83-93 Nm).
  8.  
  9. Bleed the brake system.
  10.  


    Click image to see an enlarged view

    Fig. Front disc brake assembly-2001


  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Wheel assembly
     
    Banjo bolt and disconnect the brake hose from the caliper. Plug the hose to prevent fluid leakage.
     
    Caliper mounting bolts
     

  4.  
  5. Installation is the reverse of the removal procedure. Lubricate the caliper mounting bolts or bolt and pin prior to installation.
  6.  
  7. Tighten the caliper mounting bolts to 61-69 ft. lbs. (83-93 Nm).
  8.  
  9. Bleed the brake system.
  10.  


    Click image to see an enlarged view

    Fig. Front disc brake assembly-2002


  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove or disconnect the following:

    Wheel assembly
     
    Banjo bolt and disconnect the brake hose from the caliper. Plug the hose to prevent fluid leakage.
     
    Caliper mounting bolts
     

  4.  
  5. Installation is the reverse of the removal procedure. Lubricate the caliper mounting bolts or bolt and pin prior to installation.
  6.  
  7. Tighten the caliper mounting bolts to 61-69 ft. lbs. (83-93 Nm).
  8.  
  9. Bleed the brake system.

    Click image to see an enlarged view

    Fig. Front disc brake assembly

  10.  

  1. Raise and safely support the vehicle. Remove the wheel and tire assembly.
  2.  
  3. Remove the banjo bolt and disconnect the brake hose from the caliper. Plug the hose to prevent fluid leakage.
  4.  
  5. Remove the caliper mounting bolt and pivot the caliper about the mounting pin and off the brake rotor. Remove the caliper from the pin.
  6.  
  7. Installation is the reverse of the removal procedure. Lubricate the caliper mounting bolts or bolt and pin prior to installation.
  8.  
  9. Tighten the caliper mounting bolt(s) to 61-69 ft. lbs. (83-93 Nm)
  10.  
  11. Bleed the brake system.

    Click image to see an enlarged view

    Fig. Front disc brake assembly-MPV

  12.  

 
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