Mazda RX-8 2004-06

Brake Caliper


Removal & Installation

Dust and dirt accumulating on brake parts during normal use may contain asbestos fibers from production or aftermarket brake linings. Breathing excessive concentrations of asbestos fibers can cause serious bodily harm. Exercise care when servicing brake parts. Do not sand or grind brake lining unless equipment used is designed to contain the dust residue. Do not clean brake parts with compressed air or by dry brushing. Cleaning should be done by dampening the brake components with a fine mist of water, then wiping the brake components clean with a dampened cloth. Dispose of cloth and all residue containing asbestos fibers in an impermeable container with the appropriate label. Follow practices prescribed by the Occupational Safety and Health Administration (OSHA) and the Environmental Protection Agency (EPA) for the handling, processing, and disposing of dust or debris that may contain asbestos fibers.

  1. Before servicing the vehicle, refer to the Precautions Section.
  3. Remove or disconnect the following:

    Flexible brake hose from the caliper
    Caliper bolt

    Click image to see an enlarged view

    Fig. Exploded view of the front brake caliper-RX-8



To install:

  1. Install or connect the following:

    Caliper on the brake disc
    Caliper mounting bolts and tighten the bolts 16-23 ft. lbs. (22-31 Nm)
    Brake hose to the caliper and tighten the hose nut to 16-21 ft. lbs. (22-29 Nm)

  3. Bleed the brake system.
  5. Install the wheels.