Mercedes-Benz Cars 2000-05

Turbocharger

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Air filter
     
    Temperature switch electrical cable
     
    Air filter to compressor housing hose clamp
     
    Vacuum line and crankcase breather pipe
     
    Air intake duct
     
    Turbocharger oil line
     
    Air filter mounting bracket
     
    Turbocharger exhaust flange
     
    Transmission pipe bracket. Push the pipe rearward.
     
    Intermediate flange mounting bracket
     
    Turbocharger
     
    Intermediate flange and turbocharger oil return line
     

  4.  

To install:

  1. Install or connect the following:

    Oil return line and intermediate flange
     
    Flange gasket between the turbocharger and exhaust manifold with the reinforcing bead toward the exhaust manifold. Use only heat-proof nuts and bolts.
     
    Intermediate flange mounting bracket
     
    Transmission pipe bracket
     
    Turbocharger exhaust flange
     
    Air filter mounting bracket
     
    Turbocharger oil line
     
    Air intake duct
     
    Vacuum line and crankcase breather pipe
     
    Air filter-to-compressor housing hose clamp
     
    Temperature switch electrical cable
     
    Air filter
     
    /14
     
    Negative battery cable
     

  2.  

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Air filter
     
    Temperature switch electrical cable
     
    Air filter to compressor housing hose clamp
     
    Vacuum line and crankcase breather pipe
     
    Air intake duct
     
    Turbocharger oil line
     
    Air filter mounting bracket
     
    Turbocharger exhaust flange
     
    Transmission pipe bracket. Push the pipe rearward
     
    Intermediate flange mounting bracket
     
    Turbocharger
     
    Intermediate flange and turbocharger oil return line
     

  4.  

To install:

  1. Install or connect the following:

    Oil return line and intermediate flange
     
    Flange gasket between the turbocharger and exhaust manifold with the reinforcing bead toward the exhaust manifold. Use only heat-proof nuts and bolts.
     
    Intermediate flange mounting bracket
     
    Transmission pipe bracket
     
    Turbocharger exhaust flange
     
    Air filter mounting bracket
     
    Turbocharger oil line
     
    Air intake duct
     
    Vacuum line and crankcase breather pipe
     
    Air filter-to-compressor housing hose clamp
     
    Temperature switch electrical cable
     
    Air filter
     
    1 / 4 pint of engine oil through the oil supply into a new turbocharger
     
    Negative battery cable
     

  2.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Air filter
     
    Temperature switch electrical cable
     
    Air filter to compressor housing hose clamp
     
    Vacuum line and crankcase breather pipe
     
    Air intake duct
     
    Turbocharger oil line
     
    Air filter mounting bracket
     
    Turbocharger exhaust flange
     
    Transmission pipe bracket. Push the pipe rearward
     
    Intermediate flange mounting bracket
     
    Turbocharger
     
    Intermediate flange and turbocharger oil return line
     

  4.  

To install:

  1. Install or connect the following:

    Oil return line and intermediate flange
     
    Flange gasket between the turbocharger and exhaust manifold with the reinforcing bead toward the exhaust manifold. Use only heat-proof nuts and bolts.
     
    Intermediate flange mounting bracket
     
    Transmission pipe bracket
     
    Turbocharger exhaust flange
     
    Air filter mounting bracket
     
    Turbocharger oil line
     
    Air intake duct
     
    Vacuum line and crankcase breather pipe
     
    Air filter-to-compressor housing hose clamp
     
    Temperature switch electrical cable
     
    Air filter
     
    1 / 4 pint of engine oil through the oil supply into a new turbocharger
     
    Negative battery cable
     

  2.  

 
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