Metro, Prizm 2000-2002

Adjustments

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Pedal Free Play



Inspect the clutch pedal free play. If it is not within 5.45-5.84 in. (138.4-148.4mm), adjust the pedal free-play as follows:

  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Remove the lower instrument panel and air duct.
  4.  
  5. Loosen the locknut.
  6.  
  7. Turn the stopper bolt until the clutch pedal height is within 5.12-5.51 in. (130-140mm).
  8.  
  9. Tighten the locknut to 15 inch lbs. (13 Nm).
  10.  
  11. Install the air duct and the lower instrument finish panel.
  12.  
  13. Inspect the clutch pedal free play. If the clutch pedal free play is not within 0.197-0.591 in. (5.0-15.0mm), adjust the clutch pedal free play. Use the following procedure:
    1. Remove the lower instrument finish panel and the air duct.
    2.  
    3. Depress the clutch pedal until resistance is felt.
    4.  
    5. Loosen the locknut.
    6.  
    7. Turn the pushrod until the free play is within 0.197-0.591 in. (5.0-15.0mm).
    8.  
    9. Tighten the locknut.
    10.  
    11. Install the air duct and the lower instrument finish panel.
    12.  

  14.  

  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Lightly depress the clutch pedal until the tension on the clutch cable can be felt.
  4.  
  5. Measure the free travel of the clutch pedal.
  6.  
  7. Adjust the free travel of the clutch pedal. Tighten or loosen the clutch cable adjustment nut until the clutch pedal free travel is within 0.6-0.8 in. (15-20mm).
  8.  
  9. Measure the free travel of the clutch release lever and adjust the nut until a specification of 0.00-0.08 in. (0.0-2mm) is achieved.
  10.  

Pedal Height



Inspect the clutch pedal height. If it is not within 5.45-5.84 in. (138.4-148.4mm), adjust the pedal height as follows:

  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Remove the lower instrument panel and air duct.
  4.  
  5. Loosen the locknut.
  6.  
  7. Turn the stopper bolt until the pedal height is within 5.12-5.51 in. (130-140mm).
  8.  
  9. Tighten the locknut and install the air duct and lower instrument panel.
  10.  

 
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