Mitsubishi Car 1999-05

Charge Air Cooler System

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Removal & Installation



  1. Disconnect the negative battery cable.
  2.  
  3. Remove the front bumper for access to the charge air cooler.
  4.  
  5. Remove the air cleaner assembly.
  6.  
  7. Remove the relay box.
    CAUTION
    Do not allow any foreign matter to get into the hoses while they are disconnected.

  8.  
  9. Disconnect the air bypass and air intake hoses from the air cleaner assembly.
  10.  
  11. Disconnect the air hose and turbocharger bypass valve from the charge air cooler air hose assembly.
  12.  
  13. Detach the air hose from the charge air cooler.
  14.  
  15. Unfasten the duct from the charge air cooler.

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    Fig. Charge air cooler removal and insta