Mitsubishi Endeavor 2004-06

Transaxle Removal & Installation

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  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove the engine under cover.
  4.  
  5. Drain the transaxle fluid.
  6.  
  7. On AWD vehicles, drain the engine coolant.
  8.  
  9. Remove or disconnect the following:

    Hood
     
    Negative battery cable
     
    Air cleaner assembly
     
    Powertrain Control Module (PCM)
     
    Battery and battery tray
     

  10.  
  11. On 2006 vehicles, remove the intake manifold rear plenum stay, EGR pipe and intake manifold plenum. Remove the upper radiator hose, engine oil dipstick and engine hanger.

    Front exhaust pipe from the 2 exhaust manifolds, then disconnect it from the intermediate pipe/catalytic converter (make certain to retain the bolts and nuts for reassembly).
     
    Adjusting nut
     
    Transaxle control cable connection
     
    Inhibitor switch connector
     
    A/T control solenoid valve connector
     
    Input and output shaft speed sensor connectors
     
    Driveshaft (2WD) or driveshaft and output shaft assembly (AWD)
     
    Transfer case assembly
     
    Starter
     
    Transaxle oil cooler hose
     
    Transaxle assembly upper part coupling bolts
     
    Cover
     
    Engine oil pan and transaxle assembly coupling bolts
     
    Drive plate bolts. Use Mitsubishi tool MD998781, or equivalent, to hold the driveplate in position to remove the bolts.
     
    Centermember assembly
     
    Rear roll stopper bracket
     
    Crossmember plate, left side
     
    Air cleaner bracket
     
    Transaxle mount bracket assembly
     
    Transaxle mount stopper
     
    Manifold Differential Pressure (MDP) sensor
     

  12.  
  13. Install Engine Hanger MB991895 to the front fender bolts, as shown in the illustration.

    Click image to see an enlarged view

    Fig. Front fender assembling bolts for special tool installation

  14.  
  15. Install Engine Hanger Balancer MB991454, or equivalent, to the engine/transaxle assembly. Place a thick towel on the end of the tool to prevent damaging the firewall.
  16.  
  17. Remove the transaxle from the vehicle.

    Click image to see an enlarged view

    Fig. View of the engine hangers installed on the engine



    Click image to see an enlarged view

    Fig. Automatic transaxle and related components

  18.  

To install:

  1. Installation is the reverse of the removal procedure. Note the torque specifications in the illustration.
  2.  
  3. Refill the transaxle and transfer case with oil.
  4.  
  5. Start the vehicle and check for any leaks.
  6.  

 
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