Mitsubishi Endeavor 2004-06



  1. Before servicing the vehicle, refer to the Precautions section.
  3. Remove or disconnect the following:

    Front wheel
    Driveshaft from the car
    Small and larger band
    Double Offset Joint (DOJ) outer race
    Dust cover
    Balls from the cage
    Cage from the inner race. Turn the cage so that the projections of the inner race align with the recesses of the cage.
    Snapring from the shaft
    DOJ inner race
    Slide the boot off
    Birfield Joint (BJ) small and larger bands
    BJ boot
    BJ assembly


    Click image to see an enlarged view

    Fig. CV-Joint, exploded view

To install:

  1. Check the shaft and splines for damage or wear. Inspect the cage, race and balls for any sign of corrosion, wear, cracking or damage. Clean all the parts thoroughly and air dry them completely before installation. Any remaining cleaning solvent can dissolve the lubricating grease.
  3. Tool MB991561 can be used to crimp the bands in place.
  5. Install or connect the following:

    BJ assembly
    BJ boot, slid the small end of the boot until only one shaft groove cone be seen.
    BJ small band, crimp the band. Fill the BJ boot with 4.6 oz (130 g) of grease.
    BJ larger band, crimp the band
    DOJ small band and boot, fill the boot with grease
    DOJ cage onto the driveshaft so that the smaller diameter side is installed first.
    DOJ inner race and new snap ring, apply grease to the inner race
    Balls into the cage, grease to the ball areas of the cage and race
    Outer race, fill the outer race about13
    Dust cover
    Large boot band, release the air from the boot then crimp
    Driveshaft into the car