Mitsubishi Endeavor 2004-06
Before servicing the vehicle, refer to the Precautions section.
Remove or disconnect the following:
Driveshaft from the car
Small and larger band
Double Offset Joint (DOJ) outer race
Balls from the cage
Cage from the inner race. Turn the cage so that the projections of the inner race align with the recesses of the cage.
Snapring from the shaft
DOJ inner race
Slide the boot off
Birfield Joint (BJ) small and larger bands
Fig. CV-Joint, exploded view
Check the shaft and splines for damage or wear. Inspect the cage, race and balls for any sign of corrosion, wear, cracking or damage. Clean all the parts thoroughly and air dry them completely before installation. Any remaining cleaning solvent can dissolve the lubricating grease.
Tool MB991561 can be used to crimp the bands in place.
Install or connect the following:
BJ boot, slid the small end of the boot until only one shaft groove cone be seen.
BJ small band, crimp the band. Fill the BJ boot with 4.6 oz (130 g) of grease.
BJ larger band, crimp the band
DOJ small band and boot, fill the boot with grease
DOJ cage onto the driveshaft so that the smaller diameter side is installed first.
DOJ inner race and new snap ring, apply grease to the inner race
Balls into the cage, grease to the ball areas of the cage and race
Outer race, fill the outer race about13
Large boot band, release the air from the boot then crimp
Driveshaft into the car