Mitsubishi Endeavor 2004-06

Removal & Installation

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  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. If necessary, properly release the fuel pressure.
  4.  
  5. Drain the cooling system.
  6.  
  7. Remove or disconnect the following:

    Negative battery cable
     

  8.  


CAUTION
Wait at least 90 seconds after the negative battery cable is disconnected to prevent possible deployment of the air bag.



Timing belt
 
Crankshaft Position (CKP) sensor
 
Water pump bracket
 
Retaining bolts, water pump assembly, gasket and O-ring
 



Click image to see an enlarged view

Fig. Exploded view of the water pump and bolt tightening specifications-3.8L engine

To install:

  1. Clean and dry the mating surfaces of the block and water pump
  2.  
  3. Install or connect the following:

    Water pump assembly, using a new gasket and O-ring. Torque the water pump bolts to the specifications shown in the accompanying figure.
     
    Water outlet fitting bracket
     
    CKP sensor
     
    Timing belt
     

  4.  
  5. Refill the radiator with coolant. This cooling system has a self-bleeding thermostat, so system bleeding is not required.
  6.  
  7. Run the vehicle until the thermostat opens and fill the overflow tank. Check for leaks.
  8.  
  9. Once the vehicle has cooled, recheck the coolant level.
  10.  

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. If necessary, properly release the fuel pressure.
  4.  
  5. Drain the cooling system.
  6.  
  7. Remove or disconnect the following:
    CAUTION
    Wait at least 90 seconds after the negative battery cable is disconnected to prevent possible deployment of the air bag.



    Negative battery cable
     



    Timing belt
     
    Crankshaft Position (CKP) sensor
     
    Water pump bracket
     
    Retaining bolts, water pump assembly, gasket and O-ring

    Click image to see an enlarged view

    Fig. Water pump and bolt torque specifications

     

  8.  

To install:

  1. Clean and dry the mating surfaces of the block and water pump
  2.  
  3. Install or connect the following:

    Water pump assembly, using a new gasket and O-ring. Torque the water pump bolts to the specifications shown in the accompanying figure.
     
    Water outlet fitting bracket
     
    CKP sensor
     
    Timing belt
     

  4.  
  5. Refill the radiator with coolant. This cooling system has a self-bleeding thermostat, so system bleeding is not required.
  6.  
  7. Run the vehicle until the thermostat opens and fill the overflow tank. Check for leaks.
  8.  
  9. Once the vehicle has cooled, recheck the coolant level.
  10.  

 
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