Mitsubishi Galant/Mirage/Diamante 1990-2000

Transfer Case Assembly

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REMOVAL & INSTALLATION



  1. Disconnect the battery negative cable.
  2.  
  3. Raise the vehicle and support safely. Drain the transfer oil.
  4.  
  5. Disconnect the front exhaust pipe.
  6.  
  7. Unbolt the transfer case assembly and remove by sliding it off the rear driveshaft. Be careful not to damage the oil seal in the transfer case output housing. Do not let the rear driveshaft hang; suspend it from a frame piece. Cover the opening in the transaxle and transfer case to keep oil from dripping and to keep dirt out.
  8.  
  9. Lubricate the driveshaft sleeve yoke and oil seal lip on the transfer extension housing. Install the transfer case assembly to the transaxle. Use care when installing the rear driveshaft to the transfer case output shaft.
  10.  
  11. Tighten the transfer case to transaxle bolts to 40-43 ft. lbs. (55-60 Nm) with manual transaxle; 43-58 ft. lbs. (60-80 Nm) with automatic transaxle.
  12.  
  13. Install the exhaust pipe using a new gasket. Install removed bumper components.
  14.  
  15. Refill the transfer case and check oil levels in transaxle and transfer case.
  16.  

 
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