Log In
Search suggestions

    My Vehicles

    2002 Hyundai Elantra 2.0L MFI DOHC 4cyl

    My Store

    405 N COLLEGE ST
    (479) 443-4043

    CLOSED Open at 7:30 AM

    GET A $25 GIFT CARD FOR EVERY $100 SPENT ON ONLINE SHIP-TO-HOME ORDERS.

    Use Code: GIFTME

    See Details

    Mitsubishi Montero, Sport 1998-06

    Removal & Installation

    Print

    1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
    2.  
    3. If necessary, properly release the fuel pressure.
    4.  
    5. Drain the cooling system.
    6.  
    7. Remove or disconnect the following:
      CAUTION
      Wait at least 90 seconds after the negative battery cable is disconnected to prevent possible deployment of the air bag.



      Negative battery cable
       



      Upper radiator shroud
       
      Accessory belts
       
      Air conditioning compressor tensioner pulley, if equipped
       
      Cooling fan and clutch assembly and the water pump pulley
       
      Thermostat and housing on 3.0L, 3.5L engines
       
      Water outlet, gasket and houses
       
      Radiator hoses from the water pump
       
      Crankshaft pulley(s)
       
      Timing belt covers. If the same timing belt will be reused, mark the direction of the timing belt's rotation, for installation in the same direction. Be sure the engine is positioned so the No. 1 cylinder is at the TDC of its compression stroke and the sprockets timing marks are aligned with the engine's timing mark indicators.
       
      Timing belt
       
      Water pump bolts are different lengths, note their positions before removing.
       
      Water pump from the block
       
      Water pipe connection and O-ring
       

    8.  

    To install:

    1. Clean and dry the mating surfaces of the block and water pump
    2.  
    3. Install or connect the following:

      New O-ring on the water pipe connection, wet the new O-ring with water to aid in installation
       
      Water pump, with a new gasket, Torque the bolts to 106-133 inch lbs. (12-15 Nm) on 2.4L engine, 17 ft. lbs. (23 Nm) on 3.0L and 3.5L engines

      Click image to see an enlarged view

      Fig. Water pump and related components-2.4L engine

       
      Alternator bracket bolt to 17 ft. lbs. (23 Nm)
       
      Timing belt(s) and covers
       
      Crankshaft pulley(s)
       
      Thermostat and housing on 3.0L, 3.5L engines. Torque the bolts to 12-14 ft. lbs. (17-20 Nm).
       
      Radiator hose to the water pump
       
      Water outlet, new gasket and houses. Torque the bolts to 12-14 ft. lbs. (17-20 Nm).
       
      Water pump pulley
       
      Cooling fan and clutch assembly
       
      Air conditioning compressor tensioner pulley, if equipped
       
      Accessory belts
       
      Upper radiator shroud
       
      Thermostat and housing on 3.0L, 3.5L engines
       
      Negative battery cable
       

    4.  
    5. Refill the radiator with coolant. This cooling system has a self-bleeding thermostat, so system bleeding is not required.
    6.  
    7. Run the vehicle until the thermostat opens and fill the overflow tank. Check for leaks.
    8.  
    9. Once the vehicle has cooled, recheck the coolant level.

      Click image to see an enlarged view

      Fig. Water pump mounting-3.0L engine



      Click image to see an enlarged view

      Fig. Water pump and related components-3.5L engine

    10.  

    2.4L Engine



    1. Before servicing the vehicle, refer to the Precautions section.
    2.  
    3. If necessary, properly release the fuel pressure.
    4.  
    5. Drain the cooling system.
    6.  
    7. Remove or disconnect the following:
      CAUTION
      Wait at least 90 seconds after the negative battery cable is disconnected to prevent possible deployment of the air bag.



      Negative battery cable
       



      Upper radiator shroud
       
      Accessory belts
       
      Air conditioning compressor tensioner pulley, if equipped
       
      Cooling fan and clutch assembly and the water pump pulley
       
      Water outlet, gasket and houses
       
      Radiator hoses from the water pump
       
      Crankshaft pulley(s)
       
      Timing belt covers. If the same timing belt will be reused, mark the direction of the timing belt's rotation, for installation in the same direction. Be sure the engine is positioned so the No. 1 cylinder is at the TDC of its compression stroke and the sprockets timing marks are aligned with the engine's timing mark indicators.
       
      Timing belt
       
      Water pump bolts are different lengths, note their positions before removing.
       
      Water pump from the block
       
      Water pipe connection and O-ring
       

    8.  

    To install:

    1. Clean and dry the mating surfaces of the block and water pump
    2.  
    3. Install or connect the following:

      New O-ring on the water pipe connection, wet the new O-ring with water to aid in installation
       
      Water pump, with a new gasket, Torque the bolts to 106-133 inch lbs. (12-15 Nm).

      Click image to see an enlarged view

      Fig. Water pump and related components-2.4L engine

       
      Alternator bracket bolt to 17 ft. lbs. (23 Nm)
       
      Timing belt(s) and covers
       
      Crankshaft pulley(s)
       
      Radiator hose to the water pump
       
      Water outlet, new gasket and houses. Torque the bolts to 12-14 ft. lbs. (17-20 Nm).
       
      Water pump pulley
       
      Cooling fan and clutch assembly
       
      Air conditioning compressor tensioner pulley, if equipped
       
      Accessory belts
       
      Upper radiator shroud
       
      Negative battery cable
       

    4.  
    5. Refill the radiator with coolant. This cooling system has a self-bleeding thermostat, so system bleeding is not required.
    6.  
    7. Run the vehicle until the thermostat opens and fill the overflow tank. Check for leaks.
    8.  
    9. Once the vehicle has cooled, recheck the coolant level.
    10.  

    3.0L & 3.5L Engines



    1. Before servicing the vehicle, refer to the Precautions section.
    2.  
    3. If necessary, properly release the fuel pressure.
    4.  
    5. Drain the cooling system.
    6.  
    7. Remove or disconnect the following:

      Negative battery cable
       

    8.  


    CAUTION
    Wait at least 90 seconds after the negative battery cable is disconnected to prevent possible deployment of the air bag.



    Upper radiator shroud
     
    Accessory belts
     
    Air conditioning compressor tensioner pulley, if equipped
     
    Cooling fan and clutch assembly and the water pump pulley
     
    Thermostat and housing on 3.0L, 3.5L engines
     
    Water outlet, gasket and houses
     
    Radiator hoses from the water pump
     
    Crankshaft pulley(s)
     
    Timing belt covers. If the same timing belt will be reused, mark the direction of the timing belt's rotation, for installation in the same direction. Be sure the engine is positioned so the No. 1 cylinder is at the TDC of its compression stroke and the sprockets timing marks are aligned with the engine's timing mark indicators.
     
    Timing belt
     
    Water pump bolts are different lengths, note their positions before removing.
     
    Water pump from the block
     
    Water pipe connection and O-ring
     

    To install:

    1. Clean and dry the mating surfaces of the block and water pump
    2.  
    3. Install or connect the following:

      New O-ring on the water pipe connection, wet the new O-ring with water to aid in installation
       
      Water pump, with a new gasket, Torque the bolts to 17 ft. lbs. (23 Nm) on 3.0L and 3.5L engines
       
      Alternator bracket bolt to 17 ft. lbs. (23 Nm)
       
      Timing belt(s) and covers
       
      Crankshaft pulley(s)
       
      Thermostat and housing on 3.0L, 3.5L engines. Torque the bolts to 12-14 ft. lbs. (17-20 Nm).
       
      Radiator hose to the water pump
       
      Water outlet, new gasket and houses. Torque the bolts to 12-14 ft. lbs. (17-20 Nm).
       
      Water pump pulley
       
      Cooling fan and clutch assembly
       
      Air conditioning compressor tensioner pulley, if equipped
       
      Accessory belts
       
      Upper radiator shroud
       
      Thermostat and housing on 3.0L, 3.5L engines
       
      Negative battery cable
       

    4.  
    5. Refill the radiator with coolant. This cooling system has a self-bleeding thermostat, so system bleeding is not required.
    6.  
    7. Run the vehicle until the thermostat opens and fill the overflow tank. Check for leaks.
    8.  
    9. Once the vehicle has cooled, recheck the coolant level.
    10.  


      Click image to see an enlarged view

      Fig. Water pump mounting-3.0L engine



      Click image to see an enlarged view

      Fig. Water pump and related components-3.5L engine


    1. Before servicing the vehicle, refer to the Precautions Section.
    2.  
    3. If necessary, properly release the fuel pressure.
    4.  
    5. Drain the cooling system.
    6.  
    7. Remove or disconnect the following:
      CAUTION
      Wait at least 90 seconds after the negative battery cable is disconnected to prevent possible deployment of the air bag.



      Negative battery cable
       



      Upper radiator shroud
       
      Accessory belts
       
      Air conditioning compressor tensioner pulley, if equipped
       
      Cooling fan and clutch assembly and the water pump pulley
       
      Thermostat and housing
       
      Water outlet, gasket and houses
       
      Radiator hoses from the water pump
       
      Crankshaft pulley(s)
       
      Timing belt covers. If the same timing belt will be reused, mark the direction of the timing belt's rotation, for installation in the same direction. Be sure the engine is positioned so the No. 1 cylinder is at the TDC of its compression stroke and the sprockets timing marks are aligned with the engine's timing mark indicators.
       
      Timing belt
       
      Water pump bolts are different lengths, note their positions before removing.
       
      Water pump from the block
       
      Water pipe connection and O-ring
       

    8.  

    To install:

    1. Clean and dry the mating surfaces of the block and water pump
    2.  
    3. Install or connect the following:

      New O-ring on the water pipe connection, wet the new O-ring with water to aid in installation
       
      Water pump, with a new gasket, Torque the bolts to 17 ft. lbs. (23 Nm) on 3.0L and 3.5L engines
       
      Alternator bracket bolt to 17 ft. lbs. (23 Nm)
       
      Timing belt(s) and covers
       
      Crankshaft pulley(s)
       
      Thermostat and housing on 3.0L, 3.5L engines. Torque the bolts to 12-14 ft. lbs. (17-20 Nm).
       
      Radiator hose to the water pump
       
      Water outlet, new gasket and houses. Torque the bolts to 12-14 ft. lbs. (17-20 Nm).
       
      Water pump pulley
       
      Cooling fan and clutch assembly
       
      Air conditioning compressor tensioner pulley, if equipped
       
      Accessory belts
       
      Upper radiator shroud
       
      Thermostat and housing
       
      Negative battery cable
       

    4.  
    5. Refill the radiator with coolant. This cooling system has a self-bleeding thermostat, so system bleeding is not required.
    6.  
    7. Run the vehicle until the thermostat opens and fill the overflow tank. Check for leaks.
    8.  
    9. Once the vehicle has cooled, recheck the coolant level.

      Click image to see an enlarged view

      Fig. Water pump and related components-3.0L engine



      Click image to see an enlarged view

      Fig. Water pump and related components-3.5L engine

    10.  

    3.0L Engine



    1. Before servicing the vehicle, refer to the Precautions Section.
    2.  
    3. If necessary, properly release the fuel pressure.
    4.  
    5. Drain the cooling system.
    6.  
    7. Remove the timing belt.
    8.  

    3.0L 12V engines remove or disconnect the following:



    Radiator hose
     
    Water hose
     
    Water inlet fitting
     
    Water inlet fitting gasket
     
    Tensioner bracket stay
     
    Water pump
     
    Water pump gasket
     
    O-ring
     

    3.0L 24V engines remove the thermostat and remove or disconnect the following:



    Radiator hose
     
    Water hose
     
    Water outlet fitting bracket
     
    Water outlet fitting
     
    O-ring
     
    Gasket
     
    Thermostat case
     
    Gasket
     
    Water pump bracket
     
    Water pump
     
    Water pump gasket
     
    O-ring

    Click image to see an enlarged view

    Fig. Removing and installing water pump 3.0L (1996)

     

    To install:

    To install the water pump reverse the removal procedure. When installing the O-ring, rinse the mounting locations.


    CAUTION
    Do not apply oil and grease to water pipe O-ring. Keep the water pipe connections free of sand, dust, etc. Insert the water pipe until its end bottoms out.

    3.5L Engine



    1. Before servicing the vehicle, refer to the Precautions Section.
    2.  
    3. If necessary, properly release the fuel pressure.
    4.  
    5. Drain the cooling system.
    6.  
    7. Remove the timing belt.
    8.  
    9. Remove the thermostat.
    10.  
    11. Remove or disconnect the following:

      Radiator hose
       
      Water hose
       
      Water outlet fitting bracket
       
      Water outlet fitting
       
      O-ring
       
      Gasket
       
      Thermostat case
       
      Gasket
       
      Water pump fitting gasket
       
      Water pump
       
      Water pump gasket
       
      O-ring

      Click image to see an enlarged view

      Fig. Removing and installing water pump 3.5L (1996)

       

    12.  

    To install:

    To install the water pump reverse the removal procedure. When installing the O-ring, rinse the mounting locations.


    CAUTION
    Do not apply oil and grease to water pipe O-ring. Keep the water pipe connections free of sand, dust, etc. Insert the water pipe until its end bottoms out.

    3.8L Engine



    1. Before servicing the vehicle, refer to the Precautions Section.
    2.  
    3. If necessary, properly release the fuel pressure.
    4.  
    5. Drain the cooling system.
    6.  
    7. Remove or disconnect the following:
      CAUTION
      Wait at least 90 seconds after the negative battery cable is disconnected to prevent possible deployment of the air bag.



      Negative battery cable
       



      Timing belt
       
      Camshaft sprocket
       
      Engine Coolant Temperature (ECT) sensor connector
       
      ECT gauge unit connector
       
      Spark plug cable support
       
      Upper radiator hose
       
      Water hoses
       
      Water outlet fitting bracket
       
      Water outlet fitting, O-ring and gasket
       
      Water pump assembly, gasket and O-ring
       
      Fitting, gaskets and thermostat case

      Click image to see an enlarged view

      Fig. Water pump and related components-3.8L engine

       

    8.  

    To install:

    1. Clean and dry the mating surfaces of the block and water pump
    2.  
    3. Install or connect the following:

      Thermostat case with new gaskets
       
      Fitting
       
      Water pump assembly, using a new gasket and O-ring. Torque the water pump bolts to 16-20 ft. lbs. (21-27 Nm).
       
      Water outlet fitting, O-ring and gasket
       
      Water outlet fitting bracket
       
      Water hoses
       
      Upper radiator hose
       
      Spark plug cable support
       
      ECT gauge unit connector
       
      ECT sensor connector
       
      Camshaft sprocket
       
      Timing belt
       

    4.  
    5. Refill the radiator with coolant. This cooling system has a self-bleeding thermostat, so system bleeding is not required.
    6.  
    7. Run the vehicle until the thermostat opens and fill the overflow tank. Check for leaks.
    8.  
    9. Once the vehicle has cooled, recheck the coolant level.
    10.  

     
    AutoZone Logo