Mitsubishi Outlander 2003-06

Driven Disc & Pressure Plate

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Transaxle assembly from the vehicle
     
    Clutch fluid line bracket, insulator and washer
     
    Clutch fluid line
     
    Clutch slave (release) cylinder
     
    Release bearing
     
    Clutch cover (pressure plate) attaching bolts, cover plate and clutch disc. If the pressure plate is to be reused, loosen the bolts in a diagonal pattern, 1 or 2 turns at a time. This will prevent warping the clutch cover assembly.
     

  4.  
  5. Carefully inspect the condition of the clutch components and replace any worn or damaged parts.
  6.  

To install:

Click image to see an enlarged view

Fig. Clutch assembly and related components

  1. Inspect the flywheel for heat damage or cracks. Resurface or replace the flywheel as required.
  2.  
  3. Using the proper alignment tool, install the clutch disc to the flywheel. Install the clutch cover (pressure plate) assembly. Install the retainer bolts and tighten a little at a time, in a diagonal sequence. Tighten them to a final torque of 11-15 ft. lbs. Remove the aligning tool.
  4.  
  5. Install or connect the following:

    Boot
     
    Clutch line, washer, insulator and bracket
     
    Transaxle assembly
     

  6.  
  7. Check for proper clutch operation.
  8.  

 
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