Mitsubishi Outlander 2003-06

Brake Caliper

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Wheels
     
    Brake hose. Discard the gaskets.
     
    Caliper mounting bolts
     
    Caliper assembly
     

  4.  

To install

  1. Install or connect the following:

    Brake caliper into position. Tighten the bolts to 74 ft. lbs. (100 Nm).
     
    Brake hose with new gaskets. Tighten the bolt to 22 ft. lbs. (30 Nm). Bleed the brake system.
     
    Wheels
     

  2.  


    Click image to see an enlarged view

    Fig. Front disc brake caliper mounting



CAUTION
Dust and dirt accumulating on brake parts during normal use may contain asbestos fibers from production or aftermarket brake linings. Breathing excessive concentrations of asbestos fibers can cause serious bodily harm. Exercise care when servicing brake parts. Do not sand or grind brake lining unless equipment used is designed to contain the dust residue. Do not clean brake parts with compressed air or by dry brushing. Cleaning should be done by dampening the brake components with a fine mist of water, then wiping the brake components clean with a dampened cloth. Dispose of cloth and all residue containing asbestos fibers in an impermeable container with the appropriate label. Follow practices prescribed by the Occupational Safety and Health Administration (OSHA) and the Environmental Protection Agency (EPA) for the handling, processing, and disposing of dust or debris that may contain asbestos fibers.

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain brake fluid from the master cylinder. Raise and support the vehicle safely.
  4.  
  5. Remove or disconnect the following:

    Wheels
     
    Brake hose. Discard the gaskets.
     
    Caliper mounting bolts
     
    Caliper assembly

    Click image to see an enlarged view

    Fig. Front brake caliper and related components-2003-2004 vehicles



    Click image to see an enlarged view

    Fig. Front brake caliper and related components-2005-2006 vehicles

     

  6.  

To install

  1. Install or connect the following:

    Brake caliper into position. Tighten the bolts to specification.
     
    Brake hose with new gaskets.
     
    Bleed the brake system.
     
    Wheels
     

  2.  

 
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