Mitsubishi Outlander 2003-06

Brake Pads

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Some of the brake fluid from the master cylinder reservoir
     
    Wheels
     
    Caliper guide and lock pins and lift the caliper assembly from the caliper support.
     

  4.  


NOTE
On some vehicles, the caliper can be flipped up by leaving the upper pin in place and using it as a pivot point.



Brake pads, spring clip and shims
 



Click image to see an enlarged view

Fig. Exploded view of the caliper and brake pads

To install:

  1. Compress pistons back into the caliper bore.
  2.  
  3. Lubricate slide points and install the brake pads, shims and spring clips onto the caliper support. Install the caliper over the brake pads.
  4.  
  5. Lubricate and install the caliper guide and lock pins in their original positions. Tighten to 28 ft. lbs. (34 Nm).
  6.  
  7. Install the wheels.
  8.  

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Raise and support the vehicle safely.
  4.  
  5. Remove or disconnect the following:
    NOTE
    On some vehicles, the front caliper can be flipped up by leaving the upper pin in place and using it as a pivot point.



    Some of the brake fluid from the master cylinder reservoir
     
    Wheels
     
    Caliper guide and lock pins and lift the caliper assembly from the caliper support.
     



    Brake pads, spring clip and shims

    Click image to see an enlarged view

    Fig. Front brake caliper and related components-2003-2004 vehicles



    Click image to see an enlarged view

    Fig. Front brake caliper and related components-2005-2006 vehicles

     

  6.  

To install:

  1. Compress pistons back into the caliper bore.
  2.  
  3. Lubricate slide points and install the brake pads, shims and spring clips.
  4.  
  5. Install the caliper.
  6.  
  7. Lubricate and install the caliper guide and lock pins in their original positions.
  8.  
  9. Check and adjust the brake fluid level, as required.
  10.  
  11. Install the wheels.
  12.  

 
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