Mitsubishi Outlander 2003-06

Fuel Pump

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Properly relieve the fuel system pressure.
  4.  
  5. Disconnect the negative battery cable.
  6.  
  7. Remove or disconnect the following:

    Rear seat cushion
     
    Retainer screws and service hole cover
     
    Harness electrical connector(s)
     
    Fuel lines
     
    Fuel pump module mounting nuts and plate
     

  8.  


WARNING
Be careful not to damage the module unit and float, when removing the fuel pump module from the fuel tank.



Fuel pump module (FWD) or Fuel pump and fuel level sensor (AWD) from the service hole.
 

  1. Disassemble the fuel pump module as necessary. Refer to the accompanying figure.
  2.  
  3. Installation is the reverse of the removal procedure. Torque the fuel pump module place nuts to 22 inch lbs. (2.5 Nm).
  4.  


    Click image to see an enlarged view

    Fig. Remove the fuel pump module assembly


  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Properly relieve the fuel system pressure.
  4.  
  5. Disconnect the negative battery cable.
  6.  
  7. Remove or disconnect the following:
    WARNING
    Be careful not to damage the module unit and float, when removing the fuel pump module from the fuel tank.



    Rear seat cushion
     
    Retainer screws and service hole cover
     
    Harness electrical connector(s)
     
    Fuel lines
     
    Fuel pump module mounting nuts and plate
     



    Fuel pump module (FWD) or Fuel pump and fuel level sensor (AWD) from the service hole.
     

  8.  
  9. Disassemble the fuel pump module as necessary.
  10.  
  11. Installation is the reverse of the removal procedure. Torque the fuel pump module place nuts to 22 inch lbs. (2.5 Nm).

    Click image to see an enlarged view

    Fig. Fuel pump module and related components

  12.  

 
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