Neon, 2000-2005

Fuel Rail (Supply Manifold) & Injectors

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Release the fuel system pressure.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Fuel line(s) from fuel rail
     
    Fuel injector electrical connectors
     
    Fuel rail mounting screws
     
    Fuel rail with the fuel injectors
     
    Fuel injector retainers
     
    Fuel injector(s) and discard the O-rings

    Click image to see an enlarged view

    Fig. Exploded view of the fuel rail assembly

    Exploded view of the fuel rail assembly
     

  6.  

To install:

  1. Install or connect the following:
    NOTE
    Lubricate the O-rings with clean engine oil.



    Fuel injector(s) using new O-rings
     



    Fuel injector retainers
     
    Fuel rail with the fuel injectors and torque the bolts to 15-19 ft. lbs. (20-25 Nm)
     
    Fuel injector electrical connectors
     
    Fuel line(s) to fuel rail
     
    Negative battery cable
     

  2.  
  3. Start the vehicle, check for leaks and repair if necessary.
  4.  

 
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