Neon, 2000 - 2005

Engine Vacuum Tests


An engine vacuum test can be used to determine if each cylinder is contributing an equal share of power. Engine vacuum, defined as any pressure lower than atmospheric pressure, is produced in each cylinder during the intake stroke. If each cylinder produces an equal amount of vacuum, the measured vacuum in the intake manifold will be even during engine cranking, at idle speed, and at off-idle speeds.

Engine vacuum is measured with a vacuum gauge calibrated to show the difference between engine vacuum (the lack of pressure in the intake manifold) and atmospheric pressure. Vacuum gauge measurements are usually shown in inches of Mercury (in. Hg).

In the tests described in this article, connect the vacuum gauge to an intake manifold vacuum source at a point below the throttle plate on the throttle body.

Engine Cranking Vacuum Test Procedure

The Engine Cranking Vacuum Test can be used to verify that low engine vacuum is not the cause of a No Start, Hard Start, Starts and Dies or Rough Idle condition (symptom).

The vacuum gauge needle fluctuations that occur during engine cranking are indications of individual cylinder problems. If a cylinder produces less than normal engine vacuum, the needle will respond by fluctuating between a steady high reading (from normal cylinders) and a lower reading (from the faulty cylinder). If more than one cylinder has a low vacuum reading, the needle will fluctuate very rapidly.

  1. Prior to starting this test, set the parking brake, place the gearshift in P/N and block the drive wheels for safety. Then block the PCV valve and disable the idle air control device.
  3. Disable the fuel and/or ignition system to prevent the vehicle from starting during the test (while it is cranking).
  5. Close the throttle plate and connect a vacuum gauge to an intake manifold vacuum source. Crank the engine for three seconds (do this step at least twice).

The test results will vary due to engine design characteristics, the type of PCV valve and the position of the AIS or IAC motor and throttle plate. However, the engine vacuum should be steady between 1.0-4.0 in. Hg during normal cranking.

Engine Running Vacuum Test Procedure

  1. Allow the engine to run until fully warmed up. Connect a vacuum gauge to a clean intake manifold source. Connect a tachometer or Scan Tool to read engine speed.
  3. Start the engine and let the idle speed stabilize. Raise the engine speed rapidly to just over 2000 rpm. Repeat the test (3) times. Compare the idle and cruise readings.

Evaluating The Test Results

If the engine wear is even, the gauge should read over 16 in. Hg and be steady. Test results can vary due to engine design and the altitude above or below sea level.

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