Nissan_Armada_2004-2005

Transfer Case Unit

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove or disconnect the following:
    NOTE
    Plug rear oil seal after removing rear driveshaft.



    Transmission splash guard
     
    Center exhaust pipe and muffler
     
    Front and rear driveshafts
     



    Transmission assembly mounting bolts
     

  4.  
  5. Support the transmission assembly with a suitable jack and remove the crossmember.
  6.  
  7. Remove or disconnect the following:

    ATP switch, neutral 4LO switch, wait detection switch, transfer motor and transfer control device electrical connectors
     
    Breather hoses
     
    Shift actuator from the extension housing
     
    Transfer case to transmission assembly bolts
     
    Transfer case assembly

    Click image to see an enlarged view

    Fig. Transfer case mounting bolt locations

     

  8.  

To install:

  1. Install or connect the following:

    Transfer case to transmission assembly bolts tightening to 26 ft. lbs. (36 Nm)
     
    Shift actuator
     
    Breather hoses
     
    ATP switch, neutral 4LO switch, wait detection switch, transfer motor and transfer control device electrical connectors
     
    Support crossmember
     
    Transmission mounting bolts
     
    Driveshafts
     
    Muffler and center exhaust pipe
     
    Transmission splash guard
     

  2.  

 
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