Nissan Frontier, Xterra 1998-05

Adjustments

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  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Check to see that the clevis pin floats freely in the bore of the clutch pedal. It should not be bound by the clevis or the clutch pedal.
  4.  
  5. If it is not free check that the pedal stopper bolt or ASCD clutch switch is not applying pressure to the clutch pedal causing the clevis pin to bind.
  6.  
  7. To adjust, loosen the lock nut and turn the pedal stopper bolt or ASCD clutch switch. Tighten the lock nut.
  8.  
  9. Verify that the clevis pin floats in the bore of the clutch pedal. It should not be bound by the clutch pedal.
  10.  
  11. If the clevis pin is still not free, remove it and check for deformation or damage. Replace as required.
  12.  
  13. Check the clutch pedal stroke for free range of movement.
  14.  
  15. With the clevis pin removed, manually move the clutch pedal up and down to determine if it moves freely. If not, replace the assembly.
  16.  
  17. Adjust the clearance -C- while fully depressing the clutch pedal (with the clutch interlock switch). Specification should be 0.004-0.039 inch.
  18.  
  19. Check the clutch hydraulic system for problems. Repair and replace components, as required.
  20.  
  21. If repair was necessary, bleed the system.

    Click image to see an enlarged view

    Fig. Clutch pedal adjustment-2002-2005

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