Nissan Frontier, Xterra 1998-05

Driven Disc & Pressure Plate

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Click image to see an enlarged view

Fig. Clutch and related components

Removal & Installation





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Fig. Exploded view of the pressure plate and clutch disc and related components-all models



Click image to see an enlarged view

Fig. Clutch release mechanism exploded view-all models

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Transmission
     
    Pressure plate. Loosen the bolts evenly in12
     
    Clutch disc
     

  4.  

To install:

  1. Install or connect the following:

    Clutch disc and pressure plate. Tighten the pressure plate bolts evenly in12
     
    Transmission
     
    Negative battery cable
     

  2.  



Click image to see an enlarged view

Fig. Exploded view of the pressure plate and clutch disc and related components-all models



Click image to see an enlarged view

Fig. Clutch release mechanism exploded view-all models

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Transmission
     
    Pressure plate. Loosen the bolts evenly in 1 / 2 turn steps.
     
    Clutch disc
     

  4.  

To install:

  1. Install or connect the following:

    Clutch disc and pressure plate. Tighten the pressure plate bolts evenly in 1 / 2 turns to 16-22 ft. lbs. (22-29 Nm).
     
    Transmission
     
    Negative battery cable
     

  2.  



Click image to see an enlarged view

Fig. Exploded view of the pressure plate and clutch disc and related components-all models



Click image to see an enlarged view

Fig. Clutch release mechanism exploded view-all models

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Transmission
     
    Pressure plate. Loosen the bolts evenly in 1 / 2 turn steps.
     
    Clutch disc
     

  4.  

To install:

  1. Install or connect the following:

    Clutch disc and pressure plate. Tighten the pressure plate bolts evenly in 1 / 2 turns to 16-22 ft. lbs. (22-29 Nm).
     
    Transmission
     
    Negative battery cable
     

  2.  



Click image to see an enlarged view

Fig. Exploded view of the pressure plate and clutch disc and related components-all models



Click image to see an enlarged view

Fig. Clutch release mechanism exploded view-all models

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Transmission
     
    Pressure plate. Loosen the bolts evenly in 1 / 2 turn steps.
     
    Clutch disc
     

  4.  

To install:

  1. Install or connect the following:

    Clutch disc and pressure plate. Tighten the pressure plate bolts evenly in 1 / 2 turns to 16-22 ft. lbs. (22-29 Nm).
     
    Transmission
     
    Negative battery cable
     

  2.  



Click image to see an enlarged view

Fig. Clutch release mechanism exploded view-1998-2001

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Transmission
     
    Pressure plate. Loosen the bolts evenly in 1 / 2 turn steps.
     
    Clutch disc
     

  4.  

To install:

  1. Install or connect the following:

    Clutch disc and pressure plate. Tighten the pressure plate bolts evenly in 1 / 2 turns to 16-22 ft. lbs. (22-29 Nm).
     
    Transmission
     
    Negative battery cable
     

  2.  

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Transmission
     
    Pressure plate. Loosen the bolts evenly in 1 / 2 turn steps.
     
    Clutch disc
     

  4.  

To install:

  1. Install or connect the following:
    NOTE
    On 2002-2004 vehicles, tighten the pressure plate bolts evenly in 1 / 2 turns to 16-22 ft. lbs. (22-29 Nm). On 2005 vehicles with 2.5L engine tighten the pressure plate bolts in sequence to 11 ft. lbs. and then to 29 ft. lbs. On 2005 vehicles with 4.0L engine tighten the pressure plate bolts in sequence to 11 ft. lbs. and then to 19 ft. lbs.



    Clutch disc and pressure plate.
     



    Transmission
     
    Negative battery cable

    Click image to see an enlarged view

    Fig. Clutch/pressure plate bolt tightening sequence-2.5L engine



    Click image to see an enlarged view

    Fig. Clutch/pressure plate bolt tightening sequence-4.0L engine

     

  2.  

 
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