Nissan Pathfinder 1996-05

Transfer Case Removal & Installation

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  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the transfer case fluid.
  4.  
  5. Support the transfer case and transmission assembly with suitable jacks.
  6.  
  7. Remove the or disconnect the following:

    Negative battery cable
     
    Front and rear driveshafts
     
    Torsion bars and mounts
     
    Rear torsion bar crossmember
     
    Exhaust front pipes
     
    Exhaust rear pipes
     
    Vehicle Speed (VSS) sensor connector
     
    Transfer case shift linkage
     
    Transfer case neutral switch connector
     
    4WD drive switch connector
     
    Vent hose
     
    Transfer case flange bolts
     
    Transfer case
     

  8.  

To install:

  1. Install the transfer case and tighten the mounting bolts to 23-30 ft. lbs. (31-41 Nm).
  2.  
  3. Install or connect the following:

    Vent hose
     
    4WD switch connector
     
    Transfer case neutral switch connector
     
    Transfer case shift linkage
     
    VSS sensor connector
     
    Exhaust rear pipes
     
    Exhaust front pipes
     
    Rear torsion bar crossmember
     
    Torsion bars and mounts
     
    Front and rear driveshafts
     
    Negative battery cable
     

  4.  

 
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