Pilot 2006-2008

Oil Pan

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Removal & Installation




NOTE
Be sure that you have the anti-theft codes for the audio system and navigation system, if equipped. Record the audio presets.

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Turn the ignition switch OFF.
  4.  
  5. Disconnect and isolate the negative battery cable. Wait 3 minutes for the system capacitor to discharge before performing any service.
  6.  
  7. Disconnect the positive battery cable.
  8.  
  9. Raise and safely support the vehicle.
  10.  
  11. Drain the engine oil. Properly dispose of used oil.
  12.  
  13. Remove the splash shield.

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    Fig. Splash shield removal points



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    Fig. Subframe stiffener and related components



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    Fig. Exhaust pipe and related components

  14.  
  15. Remove the subframe stiffener.
  16.  
  17. Remove the exhaust pipe.
  18.  
  19. Remove the rear WU-TWC catalytic converter bracket.
  20.  
  21. Remove the torque converter cover and four retaining bolts securing the transmission.

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    Fig. Torque converter cove and transmission bolt locations



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    Fig. Oil pan removal points

  22.  
  23. Remove the oil pan retaining bolts. Using a flat bladed pry tool, separate the oil pan from the engine block as shown in the illustration. Remove the oil pan.
  24.  

To install:

  1. Remove any old gasket material from the oil pan mating surface, bolt and bolt holes.
  2.  
  3. Apply liquid gasket part number 08717-0004 or equivalent to the engine block mating surface of the oil pan and to the inside edge of the threaded bolt holes.
    NOTE
    Install the component within five minutes of applying the liquid gasket. Some liquid gasket materials require installation within four minutes. Be sure to read and follow the manufacturer-s instruction. If too much time has passed before installing the component remove the liquid gasket and residue, then reapply new liquid gasket.



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    Fig. Oil pan liquid gasket application



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    Fig. Oil pan bolt tightening sequence

  4.  
  5. Install the oil pan.
  6.  
  7. Tighten the bolts in three steps. In the final step, tighten all bolts in the sequence shown in the illustration, to 8.8 ft. lbs. (11.9 Nm).Wipe off the excess liquid gasket on each side of the crankshaft pulley and drive plate.
    NOTE
    Wait at least 30 minutes to allow the gasket to cure before filling the engine with oil.


    NOTE
    Do not run the engine for at least three hours after installing the oil pan.

  8.  
  9. Continue the installation in the reverse order of the removal procedure.
    NOTE
    The power window reset procedure must be performed when disconnecting the battery, removing the No. 1 (20 amp) fuse in the passenger-s under dash fuse/relay box, disconnecting the 18P connector from the power window control unit, removing the window regulator, glass or glass run channel and disconnecting the driver-s door wire harness.

  10.  
  11. Turn the ignition switch OFF.
  12.  
  13. Turn the ignition switch ON (II).
  14.  
  15. Move the driver-s power window all the way down by holding the driver-s power window switch firmly down to the second detent. When the window reaches the bottom, hold the driver-s power window switch in the AUTO DOWN position for two seconds.
  16.  
  17. Move the driver-s power window all the way up without stopping by holding the driver-s power window switch firmly up to the second detent. When the window reaches the top, hold the driver-s power window switch in the AUTO UP position for two seconds.
    NOTE
    If the power window does not work in AUTO, repeat the procedure.

  18.  

 
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