Honda CRV/Odyssey 1995-2000 Repair Information

Fuel Rail Assembly

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REMOVAL & INSTALLATION



See Figures 1 and 2

Click image to see an enlarged view

Fig. Fig. 1: Exploded view of the fuel rail and injectors-1997-98 CRV shown



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Fig. Fig. 2: Exploded view of the fuel rail and injectors-1999 CRV shown

  1. Disconnect the negative battery cable.
  2.  


CAUTION
Fuel injection systems remain under pressure, even after the engine has been turned OFF. The fuel system pressure must be relieved before disconnecting any fuel lines. Failure to do so may result in fire and/or personal injury.

  1. Relieve the fuel system pressure, as outlined earlier in this section.
  2.  
  3. Detach the electrical harness connectors.
  4.  
  5. Remove the vacuum hose and fuel return hose from the fuel pressure regulator.
  6.  
  7. Remove the fuel line from the fuel rail.
  8.  
  9. Unfasten the fuel rail retaining nuts, then remove the fuel rail.
  10.  

See Figure 3

Click image to see an enlarged view

Fig. Fig. 3: Exploded view of the fuel rail and injectors-V6 Odyssey shown

To install:

When installing the fuel rail, be sure to lubricate all rubber O-rings with fresh engine oil and to replace any sealing washer that was removed.

  1. Coat the fuel injector O-rings with a light coating of fresh engine oil and install the fuel rail and secure with the retaining fasteners.
  2.  
  3. Connect the fuel line to the fuel rail.
  4.  
  5. Install the vacuum hose and fuel return hose to the fuel pressure regulator.
  6.  
  7. Attach the electrical harness connectors.
  8.  
  9. Connect the negative battery cable.
  10.  
  11. Pressurize the fuel system by turning the ignition switch to the ON position.
  12.  
  13. Check for leaks, if none are found, start the engine and recheck for any leaks. If any leakage is found, repair as necessary.
  14.  

 
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