Protege 1999-2000

Camshaft, Bearings & Lifters

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Removal & Installation



1.6L (Zm) Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:
    NOTE
    Label the caps so they can be reinstalled in their original positions.



    Negative battery cable
     
    Spark plug wires
     
    Spark plugs

    Click image to see an enlarged view

    Fig. Camshaft cap bolt loosening sequence-1.6L (ZM) engines

     
    Cylinder head cover hoses, if equipped
     
    Cylinder head cover bolts
     
    Cylinder head cover
     
    Timing belt
     
    Camshaft by holding it with a wrench on the hexagon cast into the camshaft
     
    Sprocket bolts
     
    Sprockets
     



    Camshaft cap bolts by loosening in 2-3 steps in the sequence shown
     
    Camshaft caps
     

  4.  

To install:


CAUTION
Because there is little thrust clearance, the camshaft must be held in the horizontal position during installation. If not excessive force will be applied to the thrust area causing a burr on the receiving area of the cylinder head journal. Make sure to use the following procedure to avoid damage.

  1.  
  2. Install or connect the following:

    Lubricate the camshaft journals and lobes with clean engine oil