Protege 1999-2000

Crankshaft Damper (Balancer)

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Removal & Installation



1.6L (Zm) Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Camshaft Position (CMP) sensor
     
    Ignition coils
     
    Drive belt
     
    Crankshaft pulley and plate
     
    Water pump pulley
     
    Rocker arm cover and discard the gasket
     

  6.  
  7. Support the engine with a suitable support device and remove the number 3 engine mount.

    Timing belt cover
     
    Pulley using tool 49 D011 102 to prevent crankshaft rotation and remove the pulley boss

    Click image to see an enlarged view

    Fig. Remove pulley bolt and boss by using tool 49 D011 102 to prevent crankshaft rotation-1.6L (ZM) engines

     

  8.  

To install:

  1. Install or connect the following:

    Crankshaft pulley and tighten the bolts to 109-151 inch lbs. (12-17 Nm)
     
    Drive belt
     
    Ignition coils
     
    CMP sensor and check the air gap between the sensor and the plate teeth using a brass feeler gauge. If the gap is not 0.020-0.059 inch (0.5-1.5mm) adjust the sensor until the proper gap is reached.
     
    Negative battery cable
     

  2.  

 
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