Protege 1999-2000

Cylinder Head

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Removal & Installation



1.6L (Zm) Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Properly relieve the fuel system pressure.
  4.  
  5. Drain the engine coolant.
  6.  
  7. Remove or disconnect the following:

    Negative battery cable
     
    Timing belt
     
    Front exhaust pipe
     
    Exhaust manifold insulator and the Exhaust Gas Recirculation (EGR) pipe
     
    Fresh air duct and air cleaner assembly
     
    Accelerator cable and bracket
     
    All vacuum hoses
     
    Engine wiring harness connectors
     
    Fuel supply and return hoses
     
    Intake manifold support bracket
     
    Heater hoses
     
    Camshaft pulleys by holding the them with a wrench
     
    Camshafts
     
    Cylinder head bolts in sequence
     
    Cylinder head
     

  8.  

To install:

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Fig. Cylinder head bolt removal sequence-1.6L (ZM) and 1.8L (FP) engines



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