Protege 1999-2000

Oil Pump

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Removal & Installation



1.6L (Zm) Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Crankshaft pulley
     
    Timing belt cover
     
    Timing belt
     
    Timing belt pulley
     
    Oil pan
     
    A/C compressor and move it aside, leaving the refrigerant lines attached
     
    A/C compressor mounting bracket
     
    Alternator
     
    Oil pump attaching bolts
     
    Front crankshaft seal from the oil pump, if the pump is being replaced
     

  4.  

To install:

  1. Clean the oil, dirt and old sealant from all contact surfaces.
  2.  
  3. If the oil seal was removed from the oil pump, apply clean engine oil to the lip of the seal. Push the seal in lightly be hand. Press the seal, with a protrusion of 0.02-0.04 inch (0.5-1.0mm) into the oil pump with a Seal Installer tool 49 B014 001.
  4.  
  5. Apply a bead of silicone to the oil pump at the cylinder block contact surface, going inside the bolt holes.
  6.  
  7. Install or connect the following:

    New O-rings on the oil pump
     
    Oil pump. Torque the bolts to 14-18 ft. lbs. (19-25 Nm).
     
    Alternator
     
    Air conditioning compressor bracket
     
    Air conditioning compressor
     
    Oil pan
     
    Timing belt pulley
     
    Timing belt
     
    Timing belt cover
     
    Crankshaft pulley
     
    Negative battery cable
     

  8.  
  9. Fill the engine with clean oil.
  10.  
  11. Start the vehicle, check for leaks and repair if necessary.
  12.  

 
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