Protege 1999-2000

Removal & Installation

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Specific to:

Mazda Protege 1999-2003

Mazda Protege5 2002-2003

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Front wheels
     
    Intermediate shaft to steering gear pinion shaft bolt. Mark the shaft-to-gear location.
     
    Cotter pins and nuts from both steering tie rod ends
     

  4.  
  5. Press the tie rod out from the knuckle arm.

    Click image to see an enlarged view

    Fig. Exploded view of the power steering gear assembly-Protégé



    Transverse member, if necessary on some models to facilitate removal
     

  6.  
  7. Support the engine assembly with a suitable engine support assembly.

    Engine mount member
     
    Pressure line, return pipe and clamp from the steering gear
     
    Oil pipe
     
    Shaft from the steering gear
     
    Steering gear mounting nuts
     
    Steering gear from the right of the vehicle
     

  8.  

To install:

  1. Install or connect the following:

    Steering gear to the vehicle. Torque the nuts/bolts 55-77 ft. lbs. (75-104 Nm).
     
    Steering shaft to the steering gear pinion shaft, align the marks made during removal
     
    Oil pipe
     
    Pressure line, return pipe and clamp to the steering gear
     
    Engine mount member and remove the engine support
     
    Transverse member, if removed and tighten the bolts to 68-97 ft. lbs. (94-131 Nm)
     
    Tie rod ends to the knuckle arm. Torque the nuts to 24-32 ft. lbs. (32-44 Nm).
     
    New cotter pins
     
    Tighten the intermediate shaft bolt to 19 ft. lbs. (26 Nm). Check the power steering fluid level.
     
    Wheels
     
    Negative battery cable
     

  2.  
  3. Check and/or adjust the front end alignment.
  4.  

 
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