Protege 1999-2000

Removal & Installation

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1.6L (Zm) Engines





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Fig. Exploded view of the water pump assembly-1.6L (ZM) engines

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Fresh air duct
     
    Exhaust manifold insulator
     
    Timing belt
     
    Power steering oil pump with the lines attached and set aside
     
    A/C compressor with the lines attached and set aside
     
    Water inlet pipe
     
    Water pump mounting bolts
     
    Water pump
     

  6.  

To install:

  1. Clean all gasket mating surfaces.
  2.  
  3. Install or connect the following:

    Water pump using a new gasket. Torque the main bolts to 12-17 ft. lbs. (16-23 Nm) and the upper left hand bolt to 28-38 ft. lbs. (38-51 Nm).
     
    Water inlet pipe with new gasket and O-ring and tighten the bolts to 12-17 ft. lbs. (16-23 Nm)
     
    A/C compressor
     
    Power steering oil pump
     
    Timing belt
     
    Exhaust manifold insulator
     
    Fresh air duct
     
    Negative battery cable
     

  4.  
  5. Fill and bleed the cooling system.
  6.  
  7. Start the engine, check for leaks and repair if necessary.
  8.  

 
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