S10 Pickup, Sonoma 2000-2004

Driven Disc & Pressure Plate

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Removal & Installation



  1. Remove or disconnect the following:

    Negative battery cable
     
    Transmission
     

  2.  
  3. Install a clutch alignment tool or a used transmission input shaft to support the clutch.
  4.  
  5. If the clutch assembly is going to be reused, mark the flywheel, clutch cover and a pressure plate lug for alignment when installing.
  6.  
  7. Remove or disconnect the following:

    Clutch cover bolts and washers
     
    Clutch cover assembly and the clutch plate
     
    Clutch alignment tool
     

  8.  
  9. Clean all parts and inspect for damage.

    Click image to see an enlarged view

    Fig. Exploded view of the clutch disc and related components



    Click image to see an enlarged view

    Fig. Use the clutch alignment tool to center and support the clutch disc during installation

  10.  

To install:

  1. Install or connect the following:
    NOTE
    Tighten each screw 1 turn at a time to avoid warping the clutch cover.



    Clutch alignment tool, to support the clutch
     
    Clutch cover by aligning the matchmarks or, if new, align the lightest part of the cover, identified by a yellow dot, with the heaviest part identified by an X .
     
    Clutch plate/clutch cover assembly to the flywheel. Tighten the bolts to 33 ft. lbs. (45 Nm) for 2.2L engines or to 29 ft. lbs. (40 Nm) for 4.3L engines.
     

  2.  
  3. Remove the clutch alignment tool.
  4.  
  5. Install or connect the following:

    Transmission
     
    Negative battery cable
     

  6.  

 
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