S10 Pickup, Sonoma 2000-2004

Removal & Installation

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  1. Disconnect the negative battery cable.
  2.  
  3. Properly relieve the fuel system pressure.
  4.  
  5. Drain the fuel tank.
  6.  
  7. Remove the fuel tank.
  8.  
  9. Remove the fuel sender assembly.
  10.  
  11. Disconnect the fuel pump electrical connector.
  12.  
  13. Remove the fuel level sensor electrical connector retaining clip, if equipped.
  14.  
  15. Disconnect the fuel level sensor electrical connector from under the fuel sender cover.
  16.  
  17. Remove the fuel level sensor retaining clip, if equipped.
  18.  
  19. Squeeze the locking tangs and remove the fuel level sensor.

    Click image to see an enlarged view

    Fig. Fuel level sensor (3), sensor retaining clip (4), fuel pump electrical connector (5), fuel level sensor connector retaining clip (6) and connector (7)

  20.  

To install:

  1. Install the fuel level sensor.
  2.  
  3. Install the fuel level sensor retaining clip.
  4.  
  5. Connect the fuel level sensor electrical connector.
  6.  
  7. Connect the fuel level sensor electrical connector retaining clip.
  8.  
  9. Connect the fuel pump electrical connector.
  10.  
  11. Install the fuel sender assembly.
  12.  
  13. Install the fuel tank.
  14.  
  15. Refill the fuel tank and install the fuel filler cap.
  16.  
  17. Connect the negative battery cable.
  18.  

 
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